High Speed Capsule Filling Machine

We have used the best ideas from the past and developed High Speed Automatic Capsule Filling Machine especially designed to meet highest capsule production requirements. The LCF- 150 machine model is impressive with its east operation and minimal set up and downtimes during format changes and cleaning. The powder dosing uses with the tamping pin technology for an enhanced accuracy. Manufacturer of high speed capsule filler machine is designed for high accuracies and can fill the entire range of hard gelatin capsule sizes from 00 to 5.

LCF-150 model allows various dosing combination fillings with up to three products such as powders, pellets, tablets, micro-tablets, powder blends or active ingredients. The high speed capsule filling machine control is by means of a programmable logic controller with touch enabled human interface with a very user friendly operable front end. It is a “Siemens” made touch screen HMI having very easy controls for production counter, toggle between manual / automatic / parameter setup modes, alarms, etc. The high speed capsule filler, as the name suggests, performs high speed operation and still maintains an accuracy of +/-2%. Separation of capsule is carried out by means of vacuum and is quite an efficient process. High speed capsule filling machine is built using stainless steel 316 that gives it a strong build for prolonged operation. Contact parts are manufactured with SS 304. It also incorporates an automatic rejection system for improperly inserted capsule top caps.


Special Features of High Speed Capsule Filler

  • cGMP design with emphasis in powder dust handling: Enclosed with main turn table avoid dust getting into mechanical parts of machine.
  • Filling Weight Accuracy ±2%
  • Enclosed dosing system with dust suction reduces cleaning frequency.
  • Vacuum cleaning station for segment cleanup in each cycle.
  • Efficient capsule separation by means of vacuum.
  • “Siemens” Make Touch Screen HMI, featuring user friendly controls: production counter, manual / automatic / parameter setup modes, alarms.
  • Precision capsule segments and dosing disk minimizes adjustments following parts changeover.
  • Stainless Steel 304 frames and transparent safety interlock guards.
  • Accurate capsule separation without damaging capsule with wide range of different capsules.
  • Automatic rejection system for Non – separated/ improperly inserted capsule top caps.
  • Quick Fill weight adjustments and high precision dosing tools ensures optimum machine efficiency

Technical Specification: Capsule Filling Machine (High Speed)

Sr. No. Machine Model LCF - 150
1 Production Output / hr 1,50,000 capsules
2 Material of Construction:
Contact parts
Non – Contact parts
  SS 316
SS 304
3 Power Supply 3 Phase, 415 Volts, 50 Hertz
4 Compressor Air Required 4 CFM
5 Machine Dimensions
Length (in mm)
Width (in mm)
Height (in mm)
  1275
1200
2200
6 Floor Dimensions (In mm) 3200
3200
2300
6 Net Weight Approx (in Kgs.) 1550

Faq's


It is an advanced fully automatic pharmaceutical manufacturing machine engineered to separate, fill, and close hard gelatin or HPMC capsule shells at exceptionally high production speeds — making it the backbone of large-scale pharmaceutical, Ayurvedic, and nutraceutical capsule manufacturing operations requiring massive daily output volumes.

A high speed capsule filling machine uses precision servo-driven mechanics, advanced dosing systems, and high-capacity turret designs to deliver significantly higher output — typically 100,000 to 400,000+ capsules per hour — compared to standard automatic machines, making it ideal for commercial-scale pharmaceutical and Ayurvedic production.

Large pharma companies manufacturing blockbuster drugs, high-demand generics, and export-volume Ayurvedic products need packaging equipment that matches their production capacity — a high speed capsule filling machine eliminates production bottlenecks, reduces per-capsule manufacturing cost, and ensures regulatory-grade consistency at scale.

Yes, established Ayurvedic companies producing high-volume herbal capsule products for national retail chains, e-commerce platforms, and export markets rely on high speed capsule filling machines to meet demand while maintaining precise fill weights and AYUSH-compliant manufacturing standards.

Absolutely — major nutraceutical brands and cosmetic supplement companies producing beauty capsules, probiotic formulations, collagen supplements, and health wellness products at commercial scale depend on high speed capsule filling machines to fulfill bulk orders with consistent quality and strict fill weight accuracy.

Depending on the model and capsule size, the machine achieves filling speeds of 100,000 to 400,000+ capsules per hour — providing the massive production throughput required by large Indian pharma companies, Ayurvedic manufacturers, and export-oriented nutraceutical producers.

The machine supports all standard capsule sizes from size 000 to size 5 — with quick-change tooling sets for each capsule size — covering the complete range of hard gelatin and HPMC vegetarian capsule shells used in large-scale pharmaceutical, Ayurvedic, and nutraceutical capsule production.

It processes a comprehensive range of fill materials including dry powders, granules, micro-pellets, mini-tablets, powder-pellet combinations, liquids, and semi-solid formulations — making it a highly versatile platform for diverse pharmaceutical, Ayurvedic, and nutraceutical product formulations at commercial scale.

The machine uses precision dosator disc or tamping pin filling systems with real-time weight monitoring and automatic fill weight correction — delivering fill weight accuracy of ±1 to ±2% RSD consistently across millions of capsules per production batch at maximum operating speeds.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts, enclosed dust-free filling zones, and fully documented construction specifications — meeting WHO-GMP, Schedule M, USFDA, EU GMP, and AYUSH regulatory requirements for large-scale licensed pharmaceutical and Ayurvedic manufacturing facilities.

Yes, it is equipped with in-process checkweighing systems and automatic rejection mechanisms that continuously monitor individual capsule fill weights in real time — automatically removing any capsules outside the specified weight tolerance range before they reach the finished product stage.

Yes, with appropriate tooling selection and filling parameter optimization, the high speed machine efficiently fills both conventional hard gelatin capsules and HPMC vegetarian capsule shells — supporting Ayurvedic and nutraceutical manufacturers producing vegan-certified herbal supplement products at commercial scale.

The machine features enclosed filling stations, integrated dust extraction systems, and positive pressure containment design — protecting operators from potent pharmaceutical powders and preventing product cross-contamination between batches in multi-product pharma and Ayurvedic manufacturing environments.

With pre-validated quick-change tooling sets, automated cleaning programs, and standardized changeover procedures, capsule size and product changeovers are typically completed in 2 to 4 hours — minimizing downtime on high-value commercial pharmaceutical and Ayurvedic production lines.

Yes, it seamlessly connects to capsule polishing machines, metal detectors, weight sorters, and vision inspection systems — forming a complete high-speed capsule manufacturing quality assurance line from filling through to final verified and polished capsule output.

Yes, it can be integrated with serialization systems, vision inspection cameras, and 2D barcode verification equipment — meeting track-and-trace regulatory requirements for pharmaceutical export markets including the US, European Union, Saudi Arabia, and other regulated global markets.

High-volume output, validated fill weight accuracy, GMP-compliant construction, and comprehensive documentation make the high speed capsule filling machine essential for Indian pharmaceutical and Ayurvedic companies fulfilling large export orders for regulated markets — where product consistency, documentation, and quality standards are strictly mandated.

The machine requires a 440V three-phase power supply, compressed air at 6 bar, and a temperature and humidity-controlled manufacturing environment maintained at 25°C and 40-45% RH — standard controlled conditions found in GMP-compliant Indian pharmaceutical and Ayurvedic capsule manufacturing facilities.

Yes, Lodha Pharma provides comprehensive validation packages including Factory Acceptance Test (FAT) protocols, Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) documentation, and detailed SOPs — fully supporting customers through CDSCO drug licensing, WHO-GMP audits, USFDA inspections, and international regulatory submissions.

Simply contact Lodha Pharma through their official website with your capsule size, fill material type, required production speed, target market, and facility details — their expert technical sales team will promptly provide a tailored quotation, detailed technical specifications, and arrange a comprehensive live factory or video demonstration to help you select the ideal high speed capsule filling solution for your large-scale manufacturing operation.

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