Capsule Filling Machine (Automatic) - Capsule Filler

Automatic Capsule Filling Machine
Automatic Capsule Filling Line

Automatic Capsule Filling Machine

Automatic Capsule Filling Machine with Capacity Upto 90000 Capsules/Hour

LCF Model Fully Automatic Capsule Filling Machine has the capacity of filling up 90000 capsules/hour for different variants of powder formulation. Accurate filling is achieved with the help of this auto capsule filling machine model that has the potency to encompass variety of hard gelatin capsule with size ranging from 00 to 4. The fill material can be granules, powder, or pellets individually or in different types of combination of Pallets and Powder with high precision. The latest tamping pin technology is implemented in formation of slug that is pushed in hard gelatin capsule with accuracy by Automatic Capsule Filler. The company boasts of having more than 20 years of experience in designing filling machineries that is quite evident with the technology involved in developing the manufacturer of automatic capsule filling machine that securely fills and closes the capsules.

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The machine control is by means of a programmable logic controller with touch enabled “Siemens” make human machine interface with a very user friendly operable front end. To meet the needs of different applications, fully automatic capsule machine is available in various models. The machine is able to produce a minimum of 25,000 capsules that can go as high as 90,000 capsules. To ensure that the entire operation is devoid of any complications, it is recommended to have a 3-phase supply powering the filling machine. The fact that it consists of dosing tools that perform precise operations makes it achieve high efficiency. This has led to an increase in presence of capsule filler in numerous pharmaceutical industries. The fully automatic capsule filler or capsule fillers have their frames manufactured from stainless steel 316/304 to ensure durability and stability.

There are several equipments in the automatic capsule filling line machine that aids in making the entire operation highly efficient. Some of the capsule filling line machines are Automatic capsule sorter elevator, Metal detector, Automatic capsule polishing machine, Empty capsule ejector, Damage capsule sorter. Empty capsules of finest quality are fed to the capsule filling machine hopper with the help of empty capsule sorter. with the help of sorting plate, the defective capsules are sorted effectively and perfect sized capsules are transported to the hopper of capsule filling machine with the ease of operation. The metal detectors spot any trace of metal in the content. Any dust particles that get stuck to the surface of the capsules are removed with capsule polisher & rejecter. Some of the capsules may get distorted during the operation and hence they must be removed. A damage capsule sorted is provided in the line to perform this desired operation.


Special Features of Fully Automatic Capsule Filling Machine

  • The machine is designed as per the cGMP standards with more focus on its ability of handling powder dust. It has a main turn table to prevent the dust particles from interacting with the mechanical parts of machine.
  • Automatically capsule filling machine comprises of an enclosed dosing system that helps in reducing clean frequency through dust suction.
  • Vacuum cleaning station is provided in the filling line that is primarily meant for segment clean-up in each cycle.
  • It makes use of vacuum for capsule separation.
  • A fully automatic capsule filling machine consist of following parts, user-friendly controls like Touch Screen HMI: automatic/manual/parameter setup modes, production counter, alarms.
  • To minimize the requirement of the adjustment after the parts changeover, dosing disk along with capsule segments are provided that performs precise operations.
  • The presence of transparent safety interlock guards and stainless Steel 304 frames imparts the machine durability and the capability to have a long life.
  • It holds the potential to accurately separate wide range of capsules without causing damage of any sort.
  • The machine has a provision of Automatic rejection system that is used for detection of Non – separated/ improperly inserted capsule top caps.
  • The dosing tools of the machine is highly precise and this along with the process of fill weight adjustment being performed quickly provide assurance of high working efficiency of the machine.

Technical Specification of Auto Capsule Filler:

SR. No. Machine Model LCF– 25 LCF – 40 LCF– 70 LCF - 90
1 Production Output / hr. 25,000 capsules 40,000
capsules		 70,000 capsules 90,000 capsules
2 Material of Construction:
Contact parts
Non – Contact parts		 SS 316
SS 304		 SS 316
SS 304 		SS 316
SS 304		 SS 316
SS 304
3 Power Supply 3 Phase, 415 Volts, 50 Hertz 3 Phase, 415 Volts, 50 Hertz 3 Phase, 415 Volts, 50 Hertz 3 Phase, 415 Volts, 50 Hertz
4 Compressor Air Required 4 CFM 4 CFM 4 CFM 4 CFM
5 Machine Dimensions
Length (in mm)
Width (in mm)
Height (in mm)		 975
875
1955		 975
875
1955		 1300
1200
2300		 1275
1200
2200
6 Net Weight Approx (in Kgs.) 850 850 1400 1600

Operating Procedure of Automatic Capsule Filling Machine

  • Empty capsules are fed in the hopper
  • One row of capsules released in rectifier track
  • The direction of capsules is rectified and they are pushed into the hole with caps on upper side
  • The capsules are sent to different workstations with the help of a turntable
  • Capsules are separated with the help of a vacuum
  • Capsule bodies are filled with the powder and pins push the powder
  • Capsule bodies and caps are rejoined
  • Non-separated capsules are ejected
  • The holes are cleaned for the next operation cycle

Benefits of Automatic Capsule Filling Machine

  • Designed as per the cGMP standards 
  • High production capacity
  • Enhanced accuracy in filling
  • User-friendly controls
  • Low maintenance operation
  • Minimal downtime

Automatic Capsule Filling Machine Video

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Faq's

It is a fully automated pharmaceutical manufacturing machine that opens empty capsule shells, fills them with precise quantities of powder, granules, pellets, or tablets, and closes them — delivering high-speed, accurate, and GMP-compliant capsule production for pharmaceutical, Ayurvedic, and nutraceutical manufacturing companies.

Automatic capsule filling machines deliver dramatically higher production speeds, superior fill weight accuracy, reduced human error, lower contamination risk, and consistent output quality — making them the preferred choice for any pharma or Ayurvedic company scaling up production to meet commercial market demand.

Yes, it is one of the most essential machines in Ayurvedic manufacturing — used to fill herbal powders, plant extracts, churnas, and adaptogen formulations into hard gelatin or HPMC vegetarian capsules with precise fill weights that meet AYUSH product licensing requirements.

Absolutely — nutraceutical and beauty supplement companies filling collagen capsules, beauty vitamins, probiotic supplements, and wellness formulations rely on automatic capsule filling machines to achieve consistent fill accuracy, high-volume output, and hygienic production standards for consumer and export markets.

The machine supports all standard capsule sizes from size 000 (largest) to size 5 (smallest) — covering the complete range of hard gelatin and HPMC vegetarian capsule shells used across pharmaceutical, Ayurvedic, and nutraceutical product manufacturing.

It handles a wide range of fill materials including dry powders, granules, micro-pellets, mini-tablets, liquids, and semi-solid formulations — making it a highly versatile capsule filling solution for diverse pharmaceutical, Ayurvedic, and nutraceutical product formulations.

Depending on the model and capsule size, the machine achieves filling speeds of 15,000 to 150,000 capsules per hour — providing scalable production capacity for small-scale Ayurvedic startups through to large-scale commercial pharmaceutical manufacturing operations.

Advanced automatic capsule filling machines deliver fill weight accuracy of ±2 to ±3% RSD — meeting pharmacopoeial weight uniformity standards required by Indian and international drug regulatory authorities for pharmaceutical and Ayurvedic capsule products.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts, SS 304 machine frame, and enclosed dust-free design — fully meeting Schedule M, WHO-GMP, and AYUSH regulatory requirements for licensed pharmaceutical and Ayurvedic manufacturing facilities across India.

Yes, with appropriate tooling adjustments, the machine can fill both hard gelatin capsules and HPMC (hydroxypropyl methylcellulose) vegetarian capsule shells — an important capability for Ayurvedic manufacturers producing vegan and vegetarian-certified herbal supplement products.

The machine uses a segmented disc or dosator-based filling system to accurately measure and deposit the fill material into the capsule body, followed by an automatic capsule closing and ejection station — ensuring secure closure and consistent fill weight in every capsule produced.

Yes, it features an automatic capsule orientation and rectification system that correctly positions each capsule shell before opening, along with an automatic rejection mechanism that removes improperly filled, empty, or defective capsules — ensuring 100% quality output across every production batch.

Yes, the machine can be configured with a humidity-controlled filling environment and dust extraction system — protecting moisture-sensitive Ayurvedic herbal powders and hygroscopic pharmaceutical formulations from environmental exposure during the capsule filling process.

The machine features quick-disassembly product contact parts, smooth stainless steel surfaces, and enclosed filling zones that enable thorough cleaning and validated wash-in-place (WIP) or clean-in-place (CIP) procedures — minimizing cross-contamination risk between different product batches.

Yes, it can be seamlessly connected downstream to a capsule polishing machine that removes surface powder residue, followed by a metal detector that screens every capsule for metallic contamination — forming a complete and compliant capsule manufacturing quality assurance line.

Yes, with a liquid filling attachment or specialized liquid dosing module, the machine can be configured for liquid-filled hard capsule applications — used in pharmaceutical companies producing lipid-based drug delivery systems and specialized Ayurvedic oil or extract formulations in capsule format.

High fill weight accuracy, GMP-compliant construction, validated production documentation, and high-speed output make the automatic capsule filling machine essential for Indian pharma companies manufacturing Ayurvedic and pharmaceutical capsule products for regulated export markets in the US, EU, and Middle East.

The machine typically requires a 440V three-phase power supply, compressed air at 6 bar, and a controlled temperature and humidity environment of 25°C and 45% RH — standard conditions maintained in most GMP-compliant Indian pharmaceutical and Ayurvedic manufacturing facilities.

Yes, Lodha Pharma provides comprehensive validation documentation including Factory Acceptance Test (FAT) protocols, Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) reports, and detailed SOPs — fully supporting customers through drug licensing applications, GMP audits, and international regulatory inspections.

Simply contact Lodha Pharma through their official website with your capsule size, fill material type, required production speed, and facility details — their expert technical sales team will promptly provide a tailored quotation and arrange a comprehensive live factory or detailed video demonstration to help you select the ideal capsule filling solution for your manufacturing operation.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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