Rapid Mixer Granulator is designed for mixing the ingredients and wet granulation for tablet and capsule manufacturing process. This efficient machine achieves it by consistent mixing, uniformity of granule size and reducing process time. Moreover, rapid mixer granule is complaint to cGMP norms and maintains high standards of hygiene. The Lab Rapid Mixer Granulator is used in laboratories for research and development due to which it is also known as R&D Rapid Mixer Granulator. It is also known by the names Mini Rapid Mixer Granulator, Small Rapid Mixer Granulator and Compact Rapid Mixer Granulator due to its small and compact size.
The Rapid Mixer Granulators are characterized by their compact construction and user-friendly attributes make it very useful to perform dry mixing and wet granulating. Since it is widely used in pharmaceutical manufacturing processes, it assures a great reduction in the processing time. It serves as an instrument for research and development purposes owing to its homogenous mixing capabilities and controlled granule size and is most popularly called the R&D Rapid Mixer Granulator. The Mini Rapid Mixer Granulator uses the shear mixing principle for mixing and agitation to ensure contamination-free operation. This becomes important because of its extensive application in pharmaceutical industries, the small rapid mixer needs to have efficient processing and large-scale performance.
A high-speed lab rapid mixer granulator efficiently assists the blending of powder and breaks the product to granule of desired size.
The granulator rotation is available in two speeds - 1500 or 3000 RPM. The granulator head is very sturdy as it is made of polished stainless steel and it can be easily removed for cleaning.
The Granular Shaft includes Air Purged Seal where it connects to the bowl.
The motor comes with removable stainless steel covers as per the cGMP norms.
|Technical Specification||Lab Rapid Mixer Granulator Models||Pilot Models||Production Models|
|LI-RMG 3||LI-RMG 5||LI-RMG 10||LI-RMG 15||LI-RMG 25||LI-RMG 75||LI-RMG 100||LI-RMG 150||LI-RMG 250||LI-RMG 400||LI-RMG 600||LI-RMG 800||LI-RMG 1200|
|Working Capacity in Liters||3||5||10||15||25||75||100||150||250||400||600||800||1200|
|Working Capacity in Kilograms||0.5 to 1.2||1 to 2||2 to 4||4 to 6||8 to 10||20 to 30||25 to 40||40 to 60||70 to 100||100 to 160||150 to 240||180 to 320||280 to 480|
|Main Motor 750/1440 RPM||2/3||2/3||2/3||3/5||3/5||3/5||5/7.5||10/12.5||25/30||30/40||50/100||60/75||80/100|
|Chopper Motor 1440/2880 RPM||0.5/1||0.5/1||0.5/1||0.5/1||0.75/1.5||1.5/3||1.5/3||2/3||3/5||5/7.5||5/7.5||5/7.5||10/15|
|Gear Box Size||NMRV P075||NMRV P075||NMRV P075||NMRV P075||NMRV P075||W110||V500||V600||V700||V800||V1000||V1200||V1200|
Rapid Mixer Granulator is a versatile processor widely used for mixing the ingredients and wet granulation for tablet and capsule manufacturing process.
The Rapid Mixer Granulator is mixing equipment that contains bottom entry agitator and side-mounted chopper for effective granulation of materials in various industries. The RMG Machine is used for the applications of wet mixing, dry blending, and preparation of dough & granulation. It functions on the principle of agitation of the materials of the bowl at modest speed following with the running of specially designed cutter blade at high speeds into the wet mass. The mixing time of the processing depends on the number of ingredients and their particle size.
Generally, purging air is used to flush the industrial process equipment with clean air. Purging Air helps to keep the surfaces of RMG (Granulation Machine) clean and help in maintaining its effective performance.
In general, granulation is a process that is used for producing granules. In pharmaceutical manufacturing, the granulation process is widely used to mix powdered particles to form granules for the production of tablets. The pharmaceutical manufacturers primarily use Pharma Saizoner, also known as, High Shear Mixers for granulation.
Granulation is an important process in tablet manufacturing. As a result of the granulation process, the particles stick together firmly which helps in increasing the particle size. High shear granulation machine efficiently executes the process of fast dry & wet mixing, and granulating of the powder.
Granulation end-point in the wet granulation process can be defined by the formulator as a target particle size mean or distribution and after reaching the desired end-point, the granule properties and the tablet properties become similar. The main aim of any measurement in a granulation process is to estimate the viscosity and density of the granules. It is useful for getting an indication of the particle size mean and distribution.
Wet granulation is the process of adding the liquid solution to dry powders, which involves the massing of dry powder particles with the help of granulating fluid. The wet granulator is used for the production of wet granules. The complexity of the wet granulation process depends on the characteristics of powder and the equipment.
The dry granulation process is used for forming granules without any liquid solution. It is most suitable for the materials that are moisture-sensitive, heat-sensitive or do not compress well. Dry Powder granulator effectively executes this process with compacting and size reduction of the mix to create a free-flowing blend of uniform size. The primary powder particles are aggregated at high pressure with the help of high shear mixer granulator.