Semi Automatic Capsule Counting Machine

Semi-Automatic Single Disc Capsule Counting Machine is compact highly efficient and cost-effective machine model/ It can easily count and pack capsules & tablets of any size. The design of the Machine is ergonomic, easy to handle and maintain for operators. The trouble-free operations and accurate results manufacturer of semi-automatic capsule counting machines help in maintaining GMP standards.

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Salient Features:

Each disc is custom designed and manufactured to meet customer’s needs.
The machine is provided with adjustable filler which can be elevated from 20 to 25 degrees, to facilitate entry of the products into the disc holes.
The machine is fitted with superior quality delivery chutes which direct the product from the counting disc into the stainless-steel filler tubes of various sizes, to suit different containers, suitable to work on 3 phase ac, 1 HP motor, 1440 rpm with variable speed drive.
The entire machine is mounted on MS body.
Simple operation, only one operator required, and operating training can be done in 10 min.
The machine is provided with one countable type disc.
G.M.P. model: M.S. body of the machine cladded with SS sheet”.

Technical Specification

Contact Parts : Stainless Steel 316
Power consumptions : 0.75 KW / 1 H.P.
Air Consumption : 40 Litre/minute@ 6 bar pr.
Power supply :A.C. 3 Phase440 V, 50 Hz Motor-1440rpm
Packing Case Dimension : 1981 (L) X 1219 (W) 1016 (H) mm
Net Weight : 290 Kg.
Gross Weight : 425 Kg.

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Industries Using Semi Automatic Capsule Counting Machine

Pharmaceutical Industry Powder, pellet and granule filling into hard gelatin capsules.
Nutraceutical Industry Vitamins, minerals and supplement capsules.
Ayurvedic Industry Herbal extracts and churnas filled into capsules.
Biopharmaceutical Industry Probiotics and specialty biological formulations.
Laboratories & Research Centers R&D and small-batch capsule development.
Food Industry Encapsulated food supplements and nutrition products.

Faq's

It is a partially automated pharmaceutical packaging machine that mechanically counts a pre-set number of capsules, tablets, or softgels and dispenses them into bottles with minimal operator assistance — offering small and medium-scale pharmaceutical, Ayurvedic, and nutraceutical manufacturers an affordable, accurate, and efficient alternative to fully manual capsule counting methods.

In a semi automatic capsule counting machine, the operator manually places and removes bottles at the counting station while the machine mechanically handles the counting and dispensing functions — whereas a fully automatic machine handles bottle feeding, counting, filling, and conveying entirely without manual operator involvement, making it faster but significantly more expensive.

Small and medium-scale pharmaceutical and Ayurvedic companies prefer semi automatic capsule counting machines because they deliver a major accuracy improvement over manual hand counting — eliminating costly miscounts — while keeping the initial equipment investment well within budget constraints for growing pharma and herbal product manufacturers.

Yes, Ayurvedic manufacturers packaging herbal capsule products — ashwagandha, triphala, giloy, and proprietary multi-herb formulations — into retail bottles of 30, 60, or 90 capsule counts use semi automatic counting machines to achieve accurate, consistent bottle filling while maintaining the production flexibility needed for multi-SKU Ayurvedic product portfolios.

Absolutely — nutraceutical and cosmetic supplement brands packaging beauty vitamins, collagen capsules, probiotic supplements, and wellness formulations into retail bottles use semi automatic capsule counting machines to eliminate hand-counting errors, improve packaging line speed, and deliver professionally counted and packaged products that build consumer trust and brand credibility.

The machine counts and dispenses hard gelatin capsules, HPMC vegetarian capsules, soft gelatin capsules, uncoated tablets, film-coated tablets, sugar-coated tablets, and softgels — making it a versatile counting solution for the complete range of oral solid dosage forms produced by pharmaceutical, Ayurvedic, and nutraceutical manufacturers.

The machine uses infrared photoelectric sensors positioned across multiple counting channels that detect each individual capsule or tablet as it passes through — electronically counting every unit and automatically stopping dispensing when the pre-set target count is reached, eliminating the human counting errors inherent in manual bottle filling methods.

Depending on the model, number of counting channels, and capsule size, an experienced operator working with a semi automatic counter can complete 10 to 40 bottles per minute — providing a significant speed improvement over manual counting while delivering the count accuracy required for pharmaceutical and Ayurvedic regulatory compliance.

The machine accommodates standard pharmaceutical and nutraceutical HDPE, PET, and glass bottles ranging from 30 cc to 500 cc in capacity — covering the most common retail packaging formats used across Indian and export pharmaceutical, Ayurvedic, and nutraceutical consumer product markets.

Yes, it is manufactured with GMP-compliant SS 316 product contact surfaces, enclosed counting channels, and smooth stainless steel construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material and hygiene standards for licensed pharmaceutical and Ayurvedic bottle packaging operations across India.

Yes, the machine's digital count preset system allows operators to quickly program different target counts — such as 10, 30, 60, 90, or 120 capsules per bottle — for different product SKUs without any mechanical adjustments.

The machine uses carefully sized counting channel apertures, calibrated sensor spacing, and smooth product contact surfaces that gently guide soft gelatin capsules through the counting station — preventing capsule deformation and sticking.

Advanced semi automatic models include electronic count verification and alerts that notify the operator of discrepancies, with some models featuring automatic divert mechanisms.

It reduces manual labor, prevents over-count losses, minimizes recalls, and significantly increases bottles filled per shift.

Yes, it features a simple digital preset panel and intuitive bottle positioning suitable for trained packaging workers.

Removable counting channels and stainless steel surfaces allow quick disassembly and cleaning between product batches.

It operates on standard 220V single-phase power with no compressed air requirement.

When production consistently exceeds 5,000–10,000 bottles per shift or integration into high-speed packaging lines becomes necessary.

Yes, installation, operator training, spare parts, and AMC support are provided.

Contact Lodha Pharma with your product type, bottle size, count requirements, and production details for a customized quotation and demo.

What Pharmaceutical Manufacturers Say About Us

Verified reviews from pharmaceutical manufacturers running our equipment.

Very good quality pharmaceutical machinery manufacturer. Using tablet press machine, ointment tube filling line, Liquid Filling Line and ancillary equipments from last 3 years. Good quality machines and support

U Urvashi Jain

Very High Quality Pharmaceutical Machines. Our company using capsule filling and tablet manufacturing line from this company... Very nice service and support. Recently ordered rotary tube filling machine. Specially thanks to Mr. Dhananjay and Team for support

V Vanshi Sharma

Top-notch pharmaceutical machinery producer located in Ahmedabad. We have been utilizing the Capsule Filling Machine and servo liquid filling machine for the past two years, benefiting from excellent service support provided by LODHA.

A Amit Gupta

High quality pharmaceutical machinery manufacturer in Ahmedabad. We are using liquid filling machine from last 2 years in Australia with great service support by LODHA Team

T Taksh Vyas

Very Good Pharmaceutical Equipment. The best manufacturer of tablet press machines, with excellent assistance from the Lodha team.

A Alka Prajapati

Highly recommended this company for Capsule Machinery and equipment, we purchase Capsule Filling Machine since 3 year and we are very satisfied from that one, & Specifically thanks to Mr. Dhananjay Lodha for always quick support and service.

S Sunayna Rajput

Specially thanks to Mr. Dhananjay Lodha for quick support and service provided for capsule filling machine and tablet press we bought last year. Highly recommended this company for capsule and tablet production equipments.

A Ashok Vaghela

Semi Automatic Capsule Counting Machine