High Speed Bottle Capping Machine

Model: LI-BCS 8H for Plastic Screw Cap. Machine is suitable for Round or other shape of Glass/Plastic/PET/HDPE or LDPE Bottles with maximum speed of 160 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientations type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

Special Features

  • No Bottle - No Cap System
  • No Cap - Machine Stop System
  • Machine construction in Stainless Steel Finish
  • Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
  • Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
  • Cap Feeder with Variable Speed System for feeding control of caps.
  • Minimum Change Over and Setting time
  • Hopper can be completely dismantle for easy cleaning
  • Various safety features including Clutch system to avoid Bottle Breakage
  • Single Drive synchronizing operation of Conveyor and Star Wheel
  • Minimum Change over time

Technical Specification:

Model No. LI-BCS 8H
Bottle Size Diameter Up to 85mm* or other Shape bottle with proper base
Bottle Height 300mm *
Cap Size Up to 32mm *
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 3.0 H.P.
Conveyor Height 850-900 mm
Overall Dimensions 2000 mm (L) x 1050 mm (W) x 2000 mm (H)
Speed Max. 160 Bottles per minute depending on Bottle and Cap Size
* Specification can be changed as per customer’s requirements
* More Higher Capacities Machine Models available on specific request of customer
Videos of High Speed Bottle Capping Machine

Faq's


Lodha Pharma’s High Speed Bottle Capping Machine is a rotary multi-head automatic capping system designed for pharmaceutical, Ayurvedic, cosmetic, nutraceutical, and food industries. It handles glass, PET, HDPE, and LDPE bottles at speeds up to 160 bottles per minute, ensuring high-output, torque-controlled, GMP-compliant sealing performance.

The machine achieves a maximum speed of 160 bottles per minute depending on bottle size, shape, cap type, and product configuration — making it one of the fastest capping solutions available for high-volume production lines.

It combines a precision rotary turret, synchronized star wheel system, orientation-type cap feeder, and VFD-controlled drive system — allowing consistent high-speed sealing at 160 BPM without compromising torque accuracy or bottle stability.

Compatible with round and specially shaped glass, PET, HDPE, and LDPE bottles used in pharmaceutical syrups, Ayurvedic tonics, nutraceutical supplements, cosmetic shampoos, oils, lotions, and personal care liquids.

Handles ROPP caps, plastic screw caps, CRC closures, flip-top caps, and other specialty closures with suitable change parts — making it versatile across multiple industries.

Yes. The machine features stainless steel construction with GMP-compliant design and hygienic enclosures suitable for WHO-GMP pharmaceutical and Ayurvedic manufacturing facilities.

The machine is equipped with orientation-type or vibratory bowl cap feeders that automatically sort and deliver caps continuously for uninterrupted high-speed operation.

Magnetic torque-controlled capping heads ensure uniform tightening force on every bottle, preventing leakage, cap damage, or under-tightening even at maximum production speed.

Yes. Sensor-based detection prevents cap placement when no bottle is present, reducing wastage and ensuring zero-defect packaging.

A Variable Frequency Drive (VFD) synchronizes the conveyor, star wheel, and rotary turret for stable and smooth high-speed operation.

Yes. With proper change parts, the machine can switch between screw caps and ROPP aluminum caps efficiently.

Yes. Modular design allows quick bottle and cap size adjustments with minimal tools and reduced downtime.

Safety clutches and jam detection systems automatically stop operation during misalignment, protecting bottles and machine components.

Yes. Ideal for large-scale production of herbal syrups, tonics, oils, and wellness liquids requiring fast, consistent capping performance.

Absolutely. It is widely used for shampoos, lotions, conditioners, oils, and personal care liquids requiring tamper-resistant, high-speed capping.

Equipped with international-brand PLC controller and touchscreen HMI for speed control, torque adjustment, counting, and alarm monitoring.

Yes. It integrates seamlessly with filling machines, induction sealers, inspection systems, labeling machines, and full automated packaging lines.

Yes. Power supply and voltage configuration can be customized according to domestic and international requirements.

Routine cleaning, periodic lubrication, and inspection of torque heads ensure long-term high-speed performance with minimal downtime.

With 160 BPM throughput, cGMP-compliant stainless steel construction, intelligent torque control, seamless integration capability, and decades of pharmaceutical packaging expertise, Lodha Pharma delivers one of the most reliable high-speed capping solutions available globally.

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