High Speed Vial Screw Capping Machine

Vial Screw Capping Machine

Vial Capping Machine

High Speed Vial Screw Capping Machine Model: LI-VCSH

is suitable for round vials with the maximum speed of 240 vials per minute. The speed also depends on Vial height, Vial diameter and Cap size. The high speed vial screw capping machine is built with stainless steel finishing including MS frame structure. It can also be used for tubular or moulded Glass Vials with Plain Aluminium Seals and Flip-Off Seals.

LI-VCSH Vial Screw Capper

comes with special single roller selling system that allows perfect sealing of vials with lower setting time. It comes with continuous Vibratory Bowl Feeder for cap feeding in any powder of liquid filling line. This high speed vial screw capping machine is suitable for different vials sizes as and plain or flip-off caps. It is suitable for applications in industries with high production requirement. This advanced vial capping machine is extremely versatile and offers high tech features like ‘No vial – No Capping’ and ‘No Cap – No Capping’. It is also equipped with a clutch system to prevent vial breakage. Moreover, the hopper of this high speed vial screw capping machine can be completely dismantled for easy cleaning. It also has spring loaded free spinning sealing rollers to prevent the damage and provide flexibility. This high quality machine is widely used in the pharmaceutical industry because of its excellent performance.

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SPECIAL FEATURES OF HIGH SPEED VIAL CAPPING MACHINE:
  • Automatic System : No Vial - No Capping
  • Automatic System :No Cap – No Capping
  • Constructed in stainless steel
  • Infeed and Exit Star Wheel for automatic stoppage in case of overloading or jamming
  • VFD Speed System equipped Cap Feeder for feeding control
  • Unique Spring Loaded Free Spinning Single Sealing Roller
  • Complete dismantling of Hopper for easy cleaning
  • Clutch system to prevent Vial Breakage
  • Stainless Steel parts for long life
  • Single Motor synchronized Conveyor, Star Wheels and Platform Turret
  • Equipped with inbuilt Pulse Counter
  • Automatic System : Container Overturn – Machine Stop
  • Spring loaded free spinning Sealing Rollers to damage prevention and flexibility
  • Single Ratchet setting for quick change over
  • Unique Sealing Rollers for high-quality skirting and sealing

ADVANTAGES OF VIAL CAPPING MACHINE:

Vial capping machine is an integral part of packaging industry because of the high speed and accuracy. It is very difficult to achieve the amount of production, by capping with hands, which can be easily achieved with screw capping machine. Vial capper is very versatile as it is used in various industries such as beverages, pharmaceuticals, cosmetics, chemicals and dairy products. Screw capping machine has enabled industries to achieve high production to meet high requirement of their products.

TECHNICAL SPECIFICATIONS OF HIGH SPEED VIAL SCREW CAPPING MACHINE:
 Model LI–VCS 6H LI-VCS 8H
Number of Sealing Head Six Eight
Production Rate 100 to 180 Vials/ Minute 120 to 240 Vials/ Minute
Input Specification - -
Vial Diameter 24 mm to 90* mm 24 mm to 90 mm
Vial Height 25 mm to 150* mm 25 mm to 200 mm
Cap Diameter 13, 20, 25 & 28 mm with the help of Change Parts
Power 2.0 HP 3.0 HP
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Conveyor Height 800-850 mm 800-850 mm
Overall Dimension 1510mm (L) x 710mm (W) x 1815 mm (H) 2100 mm (L) x 875 mm (W) x 1810 mm (H)
Optional Accessories Polycarbonate profile cabinet covering complete machine Polycarbonate profile cabinet covering complete machine
Chuck Chuck for Filp-Off Seal Chuck for Filp-Off Seal
Automation PLC  with GUI PLC with GUI
* Specification can be changed as per customer’s requirements
* More Higher Capacities Machine Models available on specific request of customer

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Faq's

It is a high-speed aluminium vial capping machine designed for round vials with production speeds up to 240 vials per minute. It is engineered for pharmaceutical injectable manufacturers, Ayurvedic sterile formulation producers, and cosmetic ampoule packaging lines requiring maximum throughput and hermetic seal integrity.

The machine achieves up to 240 vials per minute depending on vial diameter, height, and cap size — making it one of the fastest aluminium vial sealing solutions available.

Supports 13mm, 20mm, 28mm, and 32mm plain tear-off and flip-off aluminium caps used in pharmaceutical injectables, Ayurvedic sterile products, biotech formulations, and cosmetic ampoules.

Includes “No Vial – No Capping” and “No Cap – No Capping” systems to prevent defective sealing, reduce wastage, and maintain strict quality standards at high speed.

The unique single roller sealing system ensures wrinkle-free, hermetically consistent crimping with lower setting time — enabling fast batch changeovers while maintaining perfect seal integrity.

Yes. A clutch-based overload protection system automatically stops the machine in case of vial misalignment or obstruction, protecting glass vials and machine components.

Spring-loaded free spinning rollers prevent cap damage and accommodate minor neck diameter variations — ensuring consistent crimping across different vial batches.

Yes. All contact parts are stainless steel and built to comply with cGMP, WHO-GMP, and international pharmaceutical manufacturing standards.

Compatible with vials ranging from 2 ml to 100 ml including molded and tubular vials used in pharmaceutical injectables and sterile formulations.

A continuous vibratory bowl feeder automatically orients and supplies aluminium caps at 240 VPM without manual intervention, ensuring uninterrupted production.

Yes. Sealing pressure is adjustable to accommodate different aluminium cap gauges and sizes.

Yes. The system stops the machine if a vial without a stopper reaches the sealing station, ensuring patient safety and GMP compliance.

A photo-sensing device automatically stops the machine when aluminium caps are not available, preventing unsealed vials.

Yes. The hopper can be completely dismantled for easy cleaning and sterilization, ensuring full GMP compliance.

A Variable Frequency Drive (VFD) ensures synchronized operation of conveyor, star wheels, and turret for stable high-speed sealing.

Yes. Ideal for Ayurvedic sterile injectable manufacturing requiring high-speed aluminium crimp sealing with GMP compliance.

Yes. Cosmetic manufacturers producing premium ampoules and active ingredient vials can achieve professional hermetic sealing at high speeds.

Optional PLC with HMI interface and inbuilt Laminar Air Flow (Class 100 / ISO 5) can be provided for aseptic pharmaceutical environments.

Yes. It integrates seamlessly with vial filling machines, inspection systems, and labelling units to form a complete sterile vial processing line.

With 240 VPM output, advanced safety systems, single roller precision sealing, cGMP-compliant stainless steel construction, optional PLC-HMI controls, Laminar Air Flow integration, and decades of pharmaceutical engineering expertise — Lodha Pharma delivers one of the most reliable and high-performance vial capping solutions available globally.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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