High Speed Vial Filling and Rubber Stoppering Machine

High Speed Vial Filling with Rubber Stoppering Machine, Model LI-LVF 8 is suitable for Round Vials with maximum speed of 240 Vials per minute. The Machine can give Maximum speed of 240 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with unique motion filling system, Filling Nozzle moves along with Vials during the Liquid Filling Process without stoppage of Vials and also with time tested vaccumetric Rubber Stoppering System for positive placement of Rubber Stopper on Vials at higher speed. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials.

High Speed Vial Filling and Rubber Stoppering Machine

Various types of vial filling and rubber stoppering machines are available in the market. These machines are designed to fill glass vials with sterile liquid. The main components of the machine are the frame structure, conveyor, SS slat, star wheel, vibrator, and a pneumatic system.

The frame structure of the machine is made of a steel material. The Stainless Steel finish makes it easy to clean. The Stainless Steel Stat conveyor belt keeps the vials away from sticking on the conveyor. The vial is forwarded on the conveyor towards the vial liquid filling unit.

The vial liquid filling and rubber stoppering machine can be used for a wide range of liquids. The vials are filled through piston pumps. The volume can be adjusted by changing the stroke length.

The machine can be manufactured in accordance with GMP standards. The parts are made of corrosion free stainless steel SS 316. All the contact parts are removable for cleaning and sterilization.

The machine can be operated at a speed of up to 1080 rpm. It can run non-stop production cycles. It can fill vials ranging from 2ml to 250ml. It can be equipped with closed RABS and nitrogen filling.

The machine comes with a safety acrylic cover and AC Drive. It is also equipped with a Delrin Slate conveyor. It can be set to work at a certain speed, depending on the nature of the liquid.

Vial Filling Machine History

Stainless steel slat conveyors, bottom-close nozzles, and palletizers are some of the components of an automatic vial filling machine. They help to provide a smooth flow of product to the end user, and also to increase the productivity of the operation.

The process of filling pharmaceutical products requires them to be free of contaminants and sterile. These machines are designed to provide the best safety for the production of liquid products.

These filling machines are available in a variety of models, which can be used for different applications. They can handle products that require reliable cold filling, as well as viscous and thin products. They may also have the option of integrating a freeze drying, sterilization, or external cleaning process.

These machines can be used to fill jars, bottles, and other containers of a variety of shapes and sizes. The rate of filling can be adjusted according to the needs of the end user.

These machines may have multiple filling heads that can help to increase the speed of the operation. These may include up to twelve heads, which will increase productivity.

These machines are built in modern manufacturing facilities, and they are highly suited for pharmaceutical application. The high-end sterile filters ensure the highest quality of the process.

The machine also has a safety guard that protects the motor and the conveyor gearbox. A servo control system provides precision and accuracy, and the machine is capable of filling vials to +/- 1 percent.

Vial Filling Machine Working Principle

Usually, there are three basic components in a vial filling machine. These are the filling head, the hopper and the conveyor belt.

The hopper is designed to hold the bottles. They can be glass or plastic. The hopper is ideal for liquids that are viscous or granular.

The filling head is composed of different spouts that are used to fill the vials. The filling head accurately fills the vials. There are special design vial filling machines that are semi-automatic or automatic. They are often preferred by manufacturers.

The conveyor is used to move the bottles from the hopper to the filling station. The number of filling heads is determined by the number of bottles. When the number of filling heads matches the number of bottles, the motor stops. The empty bottle is intercepted by the outlet stop rod.

The void star wheel discard maneuver ensures that no non-compliant vials are included. This reduces contamination and speeds up the production process.

A rotary/ball valve control system helps solve pressure problems caused by a high position. It can be used for thick or high viscous products.

Vial filling machines can be used in a number of industries. They are widely used in the pharmaceutical industry. They are also useful in the food and beverage, cosmetics and specialty chemical industries.

When you are purchasing a vial filling machine, you should ensure that it is made of stainless steel. This material is known for its resistance to corrosion. You should also ensure that the electrical components are D Group standards. This is important for safety.

Special Features of High Speed Vial Filling and Rubber Stoppering Machine:

  • No Vial - No Fill System, No Vial - Machine Stop System
  • No Stopper - Machine Stop System
  • Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation
  • Vacuumetric Rubber Stoppering System.
  • All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
  • Machine construction in SS 304 material
  • Diving Nozzle for Foam free filling
  • Very High Fill Accuracy
  • Automatic Infeed and Exit of Vials
  • Minimum Change Over time
  • Built-in A.C. Variable Freq. Drive System

Technical Specification of High Speed Vial Filling and Rubber Stoppering Machine:

Model No.: LI-LVF 8
Production Output Max. 240 per min
Vial Diameter 15mm to 50mm*
Vial Height 75mm Maximum*
Rubber Stopper Diameter 13mm and 20mm Dry or Wet Grey Butyl
Fill Range 1ml to 30ml with help of Change Parts / Syringes
Accuracy +/- 1% Depending on Liquid with Single Dose
Electrical 220 VAC Single Phase Power Supply (50 Hz)
Power 3.0 H.P.
Syringe Fill Range 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 30m
Conveyor Height 800 - 850 mm
Overall Dimensions 2440 mm (L) x 1100 mm (W) x 1500 mm (H)
* Specification can be changed as per customers’ requirements