Automatic Vial Filling and Rubber Stoppering Machine

Automatic Two Head Volumetric Liquid Vial Filling with Rubber Stoppering Machine, Model LI-LVF is suitable for Round Vials with maximum speed of 60 Vials per minute. The Machine can give Maximum speed of 100 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System.

Automatic Vial Filling and Rubber Stoppering Machine

SS 316 Materials are used for all liquid contact parts and the entire machine is designed to work in a sterile environment. The unit is equipped with a Pneumatic Drive that is capable of speed adjustment.

The machine comes with a Digital Counter and also has an in-built Vibratory Stoppering Unit. This unit helps to minimize the length of the laminar air flow while simultaneously reducing the dead ends. The filling piston and cylinder are made of 316 stainless steel and are polished to enhance the filling accuracy.

The unit can be designed to operate with either rubber or liquid stoppering. The rubber stopper is pressed with a fix pressing roller. Once the stopper has been pressed, it moves vertically to the rubber stopper chute. This minimizes the spillage of liquid from the vials.

The machine is also equipped with a safety clutch system, which prevents the vial from breaking. The vials are then fed below the filling nozzles.

The Automatic Vial Filling and Rubber Stoppering Machine can achieve a maximum speed vials per minute. This machine also includes a Delrin Slate conveyor, a laminar air flow, an electrical panel and AC Drive. The unit is also equipped with a vaccumetric rubber stoppering system.

The machine is designed to minimize dead ends and improve the efficiency of hard to clean spots. The unit can fill bottles or round vials.

The unit is available with a servo motor and bottle cap opener. The servo motor provides easy and smooth operation. It is also equipped with a torque limiter under the center working star wheel. The bottle cap opener is also equipped with a pre-closing device to ensure a smooth and efficient tightening of the cap.

Vial Filling Machine History

Whether you are filling vials, bottles or jars, you need to find the right machinery to perform the process. You can choose from a variety of different models, features, and specifications. You can also customize the machine to meet your needs.

Aseptic filling machines can protect the product from contamination during the filling process. These systems are often used to pack pharmaceutical products. They can be purchased or rented. Choosing a manufacturer with good response and service will help you avoid problems and increase your productivity.

These fillers have multiple heads that allow for faster operations and increased productivity. The number of heads can range from two to twelve. They may also have a touchscreen user interface or foot pedals. These units are also available in both liquid and lyo versions.

Lodha Pharma has designed their filling machinery to be able to handle a wide range of products. They have several capabilities that include freezing, sterilization, and freeze drying. They can close vials with a non-slip disc. They can reject poorly fitting stoppers before sealing.

In addition to the automatic and semi-automatic models, there are manual fillers that are ideal for pilot runs. These machines feature pneumatic power and can be pedestal raised or portable.

These filling machines are equipped with a safety guard that protects the conveyor gearbox. The gearbox is made of stainless steel.

Vial Filling Machine Working Principle

Having a vial filling machine can help you reduce the risk of losing liquid and improve your production output. However, these machines are not cheap and you should take into account the risks and losses that can occur.

When using a vial filling machine, you need to know the basic operating principles. This can make your job easier and faster. It is important to be able to work with the machine properly, so that you can produce a high quality product.

There are three basic components of a filling machine. They include the hopper, the pump, and the storage tank. The hopper is used to store the paste or fluid that is to be filled. The piston pump moves the fluid or pack gas into the vial. The pump can operate at different pressures.

The pump is driven by the motor. Once the machine is turned on, the inlet cylinder retracts to block the inlet. When the motor is turned off, the outlet cylinder expands to allow the fluid to flow.

The filling machine can be used to fill a wide variety of liquid products. They can be used in industries such as food, cosmetics, and pharmaceuticals. Depending on the type of liquid that needs to be filled, these machines can vary in size.

One of the most common machines is the vial filling and stoppering machine. These machines are most commonly used to fill 1ml to 100ml vials. These types of machines also have a safety guard to ensure that the process is safe.

Special Features of Automatic Vial Filling and Rubber Stoppering Machine:

  • No Vial - No Fill System, No Vial - Machine Stop System
  • No Stopper - Machine Stop System
  • All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
  • Machine construction in SS 304 material
  • Diving Nozzle for Foam free filling
  • Very High Fill Accuracy
  • Automatic Infeed and Exit of Vials
  • Minimum Change Over time
  • Built-in A.C. Variable Freq. Drive System

Technical Specification of Automatic Vial Filling and Rubber Stoppering Machine:

Model No.: LI-LVF 2 LI-LVF 4
No. of Filling Head Two Four
Vial Diameter 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm Dry or Wet Grey Butyl 13mm and 20mm Dry or Wet Grey Butyl
Filling Range 1ml to 100 ml with help of Change Parts / Syringes 1ml to 50ml with help of Change Parts / Syringes
Accuracy +/- 1% Depending on Fill Volume and type of Liquid +/- 1% Depending on Fill Volume and type of Liquid
Electrical 220 VAC Single Phase Power Supply (50 Hz) 220 VAC Single Phase Power Supply (50 Hz)
Power 2.0 H.P. 3.0 H.P.
Speed 40 to 60 Vials Per Minute Max. 120 per minute
Syringe Fill Range 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml
Conveyor Height 800-850 mm 800-850 mm
Overall Dimensions 2400 mm (L) x 850 mm (W) x 1400 mm (H) 3000 mm (L) x 850 mm (W) x 1400 mm (H)
* Specification can be changed as per customers’ requirements

Automatic Vial Filling and Rubber Stoppering Machine Video