High Speed Powder Filling with Rubber Stoppering Machine

High Speed Injectable Powder Filling with Rubber Stoppering Machine
Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine Model: LI-DPF is suitable for Round Vials with maximum speed of 120 or 250 Vials per minute depending on various option of Filling Head and Powder Wheel System explain below.
Machine available in various combination of Filling Head and Powder Wheel to achieve Higher Speed and/or Higher Fill Volume required by customer. Machine available in Single Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Single Track Single Powder Wheel System, Twin Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Twin Track Twin Powder Wheel System for optimum speed and fill volume requirement of customers.
Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine.

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Special Features of Powder Filling & Rubber Stoppering Machine:

No Vial - No Fill System
All contact parts made of SS316 material with easy removal system for Auto Claving/Sterilization
Machine construction in SS304 material
Separate Variable Speed Drive for Powder Hopper
No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
Hopper can be completely dismantle for easy cleaning
Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
Tool Less change over for Powder Hopper and Well Agitator
Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
Built in Rubber Stoppering System
Multiple dosing system with the help of change parts
Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
Various safety features including Clutch system for Vial Breackage
Machine Bottom with all over minimum clearance of 6” Height
Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
Automatic Infeed and Exit of Vials
Powder Hopper for charging with better position and design without crossing the line.
No Stopper - Machine Stop System
Low Air - Machine Stop System
Low Vacuum - Machine Stop System

Technical Specification - Powder Filling with Rubber Stoppering Machine

Model No.	LI-DPF
Vial Diameter	25mm to 38mm
Vial Height	75mm Maximum
Rubber Stopper Diameter	20mm
Fill Range	50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system, Dose system may vari. Depending on combination of Filling Head and Powder Wheel
Accuracy	+/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	4.0 H.P.
Compressed Air	Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum	28” Hg. @ 500 LPM, provided by Customers only, 600LPM recommended
Conveyor Height	815 - 940 mm adjustable
Overall Dimensions	3000 mm (L) x1000 mm (W) x 1675 mm* depending on Model
Speed	Max. 120 or 250 Vials per minute depending on combination of Filling Head and Powder Wheel as well as Fill Volume

* Specification can be changed as per customers’ requirements

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Faq's

The Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine Model LI-DPF is suitable for Round Vials with maximum speed of 120 or 250 vials per minute depending on various options of Filling Head and Powder Wheel System Lodha Pharma — making it the definitive high-volume production solution for large-scale pharma injectable powder manufacturers, Ayurvedic dry powder vial producers, and cosmetic active powder vial brands that need maximum throughput without any compromise on fill accuracy or cGMP compliance.

The machine is available in various combinations of Filling Head and Powder Wheel to achieve higher speed and/or higher fill volume required by the customer — the machine is available in Single Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Single Track Single Powder Wheel System, Twin Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Twin Track Twin Powder Wheel System for optimum speed and fill volume requirement of customers Lodha Pharma — giving pharma, Ayurvedic, and cosmetic manufacturers complete configuration flexibility to match their exact production targets.

The Double Head Injectable Powder Filling with Rubber Stoppering Machine is engineered for efficiency and high speed, with the capability to fill up to 240 vials per minute — designed with a twin powder wheel system, this machine can be customized for either single or double track operation, making it an ideal choice for large-scale injectable powder filling applications Pharmafillermachines — delivering the highest throughput available in Lodha Pharma's powder filling range for large-volume pharma and Ayurvedic production lines.

The machine works on Vacuum and Air Systems to fill powder in vials — with on-line Vibrator type Rubber Stoppering system — the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodha Pharma — and the vacuum-and-compressed air powder wheel system ensures each port delivers a precisely measured powder dose directly into the vial with minimal wastage, maintaining consistent fill weight accuracy even at maximum production speeds.

All parts coming in contact with powders are made from SS316 materials — specially machine construction in fully Stainless Steel finish including machine frame structure Lodha Pharma — meeting the strictest cGMP, WHO-GMP, and US FDA material compliance standards required for sterile pharma antibiotic injectable powders, Ayurvedic sterile dry formulations, and cosmetic active powder vials — ensuring zero contamination risk, full corrosion resistance, and easy sterilization between production batches.

Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation Lodha Pharma — these independently driven turntables ensure smooth, continuous vial flow into and out of the high-speed powder filling and rubber stoppering station, eliminating production bottlenecks, reducing vial toppling risks, and enabling seamless integration into complete automated vial filling lines at pharma, Ayurvedic, and cosmetic manufacturing facilities.

The Double Head High-Speed Injectable Powder Filling Machine is built for maximum efficiency, capable of filling up to 250 vials per minute — this machine is ideal for large-scale operations that require both speed and precision — with parts made from SS316 materials, it meets the highest hygiene and performance standards Pharmafillermachines — making it the natural and cost-effective upgrade path for pharma, Ayurvedic, and cosmetic manufacturers outgrowing the capacity of their existing single-head or single-track powder filling systems.

The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to fill powder in Vials, with on-line Vibrator type Rubber Stoppering system — the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodha Pharma — ensuring that every powder-filled vial is immediately and precisely stoppered in the same continuous automated operation, with no gap between filling and sealing that could expose your sterile pharma or Ayurvedic powder product to contamination.

Moving conveyor above the top plate maintaining proper gap for meeting current application needs Lodha Pharma — this innovative conveyor positioning above the machine's top plate creates an optimal working gap that accommodates laminar airflow units and RABS systems in Grade B/C clean room environments — making the High Speed Powder Filling Machine fully compatible with the strictest sterile manufacturing environment requirements for pharma injectable and Ayurvedic sterile powder production facilities.

These high tech machines are widely used in different industries like pharmaceutical, chemicals, cosmetics, agriculture and food Lodha Pharma — and Lodha International LLP offers a wide array of high-performance powder filling machines designed to meet the needs of multiple industries such as pharmaceuticals, food, cosmetics, chemicals, and agriculture Pharmafillermachines — making it equally suited for cosmetic active powder vial brands, nutraceutical dry powder manufacturers, and specialty chemical powder packaging companies alongside pharma and Ayurvedic producers.

Absolutely. The machine's SS316 powder contact parts, vacuum-and-air precision filling system, continuous-mode rubber stoppering, and high output of up to 250 vials per minute make it perfectly suited for cosmetic brands filling collagen powder vials, vitamin C powder ampoules, enzyme powder actives, skin brightening formulations, and other high-value dry cosmetic active ingredient preparations at commercial production volumes that demand both speed and fill weight accuracy.

Yes. The vacuum-and-air powder wheel filling system, continuous-mode rubber stoppering, and SS316 contact parts make this machine fully capable of handling dry Ayurvedic herbal powders — whether standardized plant extracts, spray-dried herbal concentrates, or Ayurvedic dry syrup formulations — and with the twin-track, twin-head configuration option, Ayurvedic manufacturers can achieve the high-volume throughput needed for commercial-scale dry powder vial production.

It features a vibratory system within the funnel to handle semi-free-flow powders efficiently at high speeds, making it ideal for the food, pharmaceutical, and chemical industries Pharmafillermachines — this continuous vibration prevents powder bridging, rat-holing, and flow inconsistencies in the hopper at high operating speeds — critical for maintaining fill weight accuracy when processing Ayurvedic herbal powders, pharma antibiotic powders, or cosmetic active powders that have poor flow characteristics at high production rates.

Specially machine construction in fully Stainless Steel finish including machine frame structure Lodha Pharma — the fully SS-clad external surfaces, SS316 powder contact parts, and SS304 non-contact structural elements combine to deliver a machine that is visually clean, easy to wipe down and sanitize, audit-ready for regulatory inspections, and fully compatible with Grade B/C clean room environments used for pharma injectable and Ayurvedic sterile powder manufacturing.

Machine available in various combination of Filling Head and Powder Wheel to achieve higher speed and/or higher fill volume required by customer — machine available in Single Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Single Track Single Powder Wheel System, Twin Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Twin Track Twin Powder Wheel System Lodha Pharma — ensuring pharma, Ayurvedic, and cosmetic manufacturers can select the exact configuration that matches their vial size, fill weight range, and production speed requirements.

The "No Vial – No Fill" system — standard across Lodha Pharma's high-speed powder filling range — automatically halts the powder filling cycle whenever a vial is absent from the filling station at any operating speed, preventing costly pharmaceutical powder wastage, powder wheel clogging, and contamination of adjacent vials — a vital protection for high-value pharma antibiotic powders, Ayurvedic herbal dry extracts, and premium cosmetic active ingredient vial products where powder wastage directly impacts batch profitability.

Lodha International LLP's machines are known for their superior quality, performance, and quality, handling a range of bottle shapes, sizes, and materials — the technology used in these machines guarantees precision, speed, and versatility, making them a top choice for businesses needing efficient powder filling solutions Pharmafillermachines — and at up to 250 vials per minute, the High Speed Machine delivers 2x the throughput of standard 120 vials/min models, dramatically reducing cost-per-vial and enabling large pharma and Ayurvedic facilities to meet peak commercial production demands without adding a second machine.

Lodha International LLP offers a wide range of high performing powder filling machines — these high tech machines are used for filling powder in bottles and vials Lodha Pharma — and Lodha Pharma's comprehensive product range includes depyrogenation tunnels, vial washing machines, cap sealing machines, and inspection systems that can be seamlessly integrated with the High Speed Powder Filling Machine to create a complete, fully automated sterile vial powder processing line for your pharma, Ayurvedic, or cosmetic facility.

Whether you need machines for filling small vials or larger containers, Lodha International LLP confirms you get the right machine for your business requirements Pharmafillermachines — and with the four available filling head and powder wheel configurations, plus customization options for vial format, fill weight range, turntable speed, rubber stopper chute design, and clean room enclosure compatibility — Lodha Pharma's engineering team can tailor the High Speed Machine precisely to your pharma, Ayurvedic, or cosmetic facility and product requirements.

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We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

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High Speed Powder Filling with Rubber Stoppering Machine