Injectable Powder Filling with Rubber Stoppering Machine

Automatic Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-PVF 4 is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.

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Special Features of Injectable Powder Filling with Rubber Stoppering Machine:

No Vial - No Fill System
All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
Machine construction in SS304 material
Separate Variable Speed Drive for Powder Hopper
No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
Hopper can be completely dismantling for easy cleaning
Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
Tool Less change over for Powder Hopper and Well Agitator
Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
Built in Rubber Stoppering System
Multiple dosing system with the help of change parts
Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
Various safety features including Clutch system for Vial Breakage
Machine Bottom with all over minimum clearance of 6” Height
Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
Automatic Infeed and Exit of Vials
Powder Hopper for charging with better position and design without crossing the line.
No Stopper - Machine Stop System
Low Air - Machine Stop System
Low Vacuum - Machine Stop System
Heavy Duty mounting system for Powder Wheel for Trouble Free long term operation

Technical Specification of Injectable Powder Filling with Rubber Stoppering Machine

Model No.	LI-PVF 4
Vial Diameter	25mm to 38mm
Vial Height	75mm Maximum
Rubber Stopper Diameter	20mm
Filling Range	50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy	+/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 30% Rh required on machine to be arrange by customer
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	2.0 H.P.
Compressed Air	Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum	28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height	815-940 mm
Overall Dimensions	2800 mm (L) x 840 mm (W) x 1675 mm
Production Output	Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system

* Specification can be changed as per customers’ requirements

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High Speed Powder Filling With Rubber Stoppering Machine »

Faq's

Lodha International LLP's Automatic Injectable Powder Filling with Rubber Stoppering Machine is an advanced machine designed to fill powder into round vials while applying a rubber stopper in one continuous operation — built to cGMP standards, it operates at speeds up to 120 vials per minute Lodha Pharma — making it an indispensable production asset for pharma injectable powder manufacturers, Ayurvedic dry herbal powder vial producers, and cosmetic active powder vial brands that demand precision, sterility, and regulatory compliance in every vial they produce.

Automatic Injectable Powder Filling with Rubber Stoppering Machine Model LI-PVF 4 is suitable for round vials with maximum speed of 120 vials per minute Lodha Pharma — delivering consistent high-throughput production capacity for pharma antibiotic injectable powder lines, Ayurvedic sterile dry powder formulation units, and cosmetic active vial packaging facilities across India and international export markets.

Each port contains a piston, and a vacuum plate is situated behind the powder wheel — as the powder wheel rotates, the powder remains in the port due to the vacuum until it is directly above the container — compressed air or nitrogen gas is then used to flush the powder from the port into the container one by one Lodhapharma — ensuring precise, contamination-free powder dosing into every vial with minimal wastage across pharma, Ayurvedic, and cosmetic powder production runs.

The machine is equipped with a Single Head Single Track Eight Port Powder wheel which works on Vacuum and Air Systems to fill powder in vials — with on-line Vibrator type Rubber Stoppering system — the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodha Pharma — ensuring every powder-filled vial is immediately and precisely stoppered without any gap between filling and sealing that could introduce contamination into your sterile pharma or Ayurvedic powder product.

All contact parts made of SS 316 material with easy removal system for Autoclaving/Sterilization — machine construction in SS 304 material Lodha Pharma — ensuring zero contamination risk, full corrosion resistance, easy sterilization between batches, and complete compliance with cGMP, WHO-GMP, and US FDA material standards for sterile pharma injectable powder, Ayurvedic sterile dry formulation, and cosmetic active vial powder production facilities.

Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh Lodha Pharma — this exceptional fill weight accuracy is critical for pharma manufacturers producing antibiotic injectable powders where exact dosage is a patient safety requirement, and equally important for Ayurvedic dry powder formulation manufacturers and cosmetic active powder vial brands where consistent concentration drives product efficacy and consumer trust.

No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper — Hopper can be completely dismantle for easy cleaning — minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder — Tool Less change over for Powder Hopper and Well Agitator Lodha Pharma — making batch changeovers faster, cleaner, and safer for pharma, Ayurvedic, and cosmetic manufacturers who run multiple powder formulations on the same filling line.

No Vial – No Fill System Lodha Pharma — this critical safety feature automatically halts the powder filling cycle whenever a vial is absent from the filling station — preventing costly pharmaceutical powder wastage, powder wheel clogging, and contamination of adjacent vials on the production line — a vital protection for high-value pharma antibiotic powders, Ayurvedic herbal dry extracts, and premium cosmetic active ingredient vial products.

Less adjustment of Doctor Blade and Wiper Blade saves time Lodha Pharma — and the powder wheel's doctor blade system precisely levels each port's powder charge before dispensing, eliminating overfill and underfill conditions — ensuring every vial in your pharma injectable, Ayurvedic dry powder formulation, or cosmetic active ingredient batch receives an exactly uniform dose within the ±1% fill accuracy specification.

Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements Lodha Pharma — giving pharma, Ayurvedic, and cosmetic manufacturers the flexibility to configure the right combination of tracks and powder wheels to match their exact production volume targets, fill weight requirements, and vial format specifications.

Systems in place to stop the machine if there are no stoppers, low air pressure, or low vacuum levels Lodhapharma — these integrated safety interlock systems automatically halt production whenever critical operating conditions fall below threshold — preventing defective fill weights, unstopped vials, and product quality failures that would trigger costly batch rejections and regulatory non-compliance findings in your pharma, Ayurvedic, or cosmetic facility.

Absolutely. The vacuum-and-air powder wheel system, dual mechanical agitators, ±1% fill accuracy, and SS316 contact parts make this machine fully capable of handling dry Ayurvedic herbal powders — whether standardized plant extracts, spray-dried herbal concentrates, or Ayurvedic dry syrup formulations — with the consistent fill accuracy and cGMP-compliant hygiene standards required for commercial Ayurvedic dry powder vial production.

Lodha International LLP's powder filling machines are designed to meet the demands of various industries including pharmaceuticals, food, and cosmetics Lodha Pharma — making the Injectable Powder Filling with Rubber Stoppering Machine equally suited for cosmetic brands filling collagen powder vials, vitamin C powder ampoules, enzyme powder actives, skin brightening powder formulations, and other high-value dry cosmetic ingredient preparations that require precise, contamination-free vial filling and immediate rubber stoppering.

Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation Lodha Pharma — these independently driven turntables ensure smooth, continuous vial flow into and out of the powder filling and rubber stoppering station, eliminating production bottlenecks, reducing vial toppling risks, and enabling seamless integration into complete automated vial filling lines at pharma, Ayurvedic, and cosmetic manufacturing facilities.

The process begins with sterilized powder stored in the powder hopper, which is agitated by mechanical agitators to maintain a consistent and uniform bulk density Lodhapharma — this continuous agitation prevents powder bridging, compaction, and flow inconsistencies in the hopper — critical for maintaining ±1% fill weight accuracy when processing Ayurvedic herbal powders, pharma antibiotic powders, or cosmetic active powders that tend to clump or vary in bulk density during extended production runs.

Multiple dosing system with the help of change parts Lodha Pharma — and to match the customer's requirements, customized vial filling machines come in different options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System Lodha Pharma — giving pharma, Ayurvedic, and cosmetic manufacturers complete flexibility to configure the right dosing system for each product's specific fill weight, vial format, and powder flow characteristics.

Filled containers are immediately separated on the conveyor by a vial separator and moved to the stoppering station — here, sterilized and siliconized rubber stoppers stored in a vibratory bowl are vertically stacked and fed into the stopper chute — the containers are held securely between timing belts, picking up the rubber stopper from the chute's exit end Lodhapharma — ensuring a perfectly synchronized, contamination-free transition from powder filling to rubber stoppering in every production cycle.

Various safety features including Clutch system for Vial Breakage Lodha Pharma — this mechanical safety clutch automatically disengages the drive system the moment abnormal resistance is detected from a jammed or broken vial, preventing a single glass breakage from triggering a cascading line stoppage and glass contamination event — protecting both your expensive pharma, Ayurvedic, and cosmetic product batches and the machine itself from damage.

Lodha International LLP has become synonymous with quality and innovation in the powder filling industry — their machines are not only technologically advanced but also user-friendly, offering easy integration into existing production lines — their commitment to quality extends beyond materials, as they incorporate advanced sensors and software to regulate the exact amount of powder dispensed, reducing waste and confirming batch uniformity Lodha Pharma — backed by decades of manufacturing experience and a global installed base across pharma, Ayurvedic, and cosmetic sectors.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

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Injectable Powder Filling with Rubber Stoppering Machine