Rotary Dry Syrup Powder Filling & Rubber Stoppering Machine

Rotary Dry Syrup Powder Filling and Rubber Stoppering Machine

Automatic High Speed Rotary Dry Syrup Powder Filling with Rubber Stoppering Machine Model LI-DP, is suitable for Glass, Plastic, PET, HDPE, LDPE Bottles with maximum speed of 60 to 120 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.
Machine in Stainless Steel Finish with heavy duty frame structure with S.S, Cladding. All parts coming in contact with Powders are made from SS316 Materials as well as HDPE Funnels.
The Machine works on proven time-tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder.
Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and outfeed Star wheel for smoother operation. Machine with Rotary Bottle Moving system ensures very high-speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy. Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed.

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Special Features of Rotary Dry Syrup Powder Filling Machine with Rubber Stoppering:

No Bottle - No Fill System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed
All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization
Machine construction in SS304 material
Filling Accuracy of +/- 1 to 2% depending on powder at controlled humidity below 30% Rh
Automatic Infeed and Exit of Bottles through Star Wheel System
No Bottle at infeed conveyor - Automatic Machine on/off system
Low Air - Machine Stop System
Low Vacuum - Machine Stop System
Toughened Glass Safety Cabinet*
Blower for dust extraction

Rotary Dry Syrup Powder Filling Machine Technical Specification:

Model No.	LI-DP 12	LI-DP 16
Bottle Diameter	Up to 85mm*, Square or Rectangular bottles can be used
Bottle Height	100mm* Maximum
Fill Range	5gms. To 70gms. In Single Dose with the help of change parts for different fill volume
Fill Accuracy	+/- 1 to 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 30% Rh required on machine to be arrange by customer
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Compressed Air	Filtered, Oil Free 2kg/cm2 provided by customer only
Vacuum	28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height	815-940 mm
Overall Dimensions	1700 mm (L) x 1000 mm (W) x 1800 mm	2000 mm (L) x 1200 mm (W) x 1800 mm
Speed	Max. 80 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume	Max. 120 Bottles per minute depending on Bottle Size, Bottle Neck Diameter, Type of Powder and Fill Volume

* Specification can be changed as per customers’ requirements

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Faq's

The Rotary Dry Syrup Powder Filling and Rubber Stoppering Machine is perfect for filling powdered syrup in bottles and sealing them with rubber stoppers — it is widely used in the pharmaceutical industry, especially for filling dry syrups that need to be reconstituted before use — the rotary system allows for efficient high-speed operation, making it a popular choice for companies with large production volumes Lodha Pharma — and its multi-container compatibility makes it equally ideal for Ayurvedic dry syrup manufacturers and cosmetic active powder bottle brands.

Automatic High Speed Rotary Dry Syrup Powder Filling with Rubber Stoppering Machine Model LI-DP is suitable for Glass, Plastic, PET, HDPE, LDPE Bottles with maximum speed of 60 to 120 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter Lodha Pharma — covering the complete range of bottle materials and formats used by pharma dry syrup manufacturers, Ayurvedic herbal powder brands, and cosmetic active powder packaging lines across India and international export markets.

The Rotary Dry Syrup Powder Filling and Rubber Stoppering Machine Model LI-DP is designed for filling a variety of bottles including glass, plastic, PET, and HDPE at speeds of up to 120 bottles per minute Lodha Pharma — with actual output depending on powder fill volume, powder flow characteristics, bottle diameter, and neck diameter — making it essential to discuss your specific product and bottle specifications with the Lodha Pharma team when selecting your machine configuration.

Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder Lodha Pharma — this patented design innovation lifts each bottle precisely into the filling funnel and holds the neck firmly during dispensing, ensuring that every gram of dry syrup powder or Ayurvedic herbal powder goes directly into the container — not onto the bottle exterior where it creates cleaning problems and batch wastage.

The Machine works on proven time-tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy Lodha Pharma — and this machine uses a vacuum and air pressure-based powder wheel system to transfer powder into rotating funnels that vibrate to a smooth flow of powder into the bottle Lodha Pharma — delivering consistent, precisely measured fill weights across every bottle in your pharma dry syrup, Ayurvedic herbal powder, or cosmetic active powder batch.

The machine can be equipped with 12 or 16 rotating funnels to distribute bottles evenly Lodha Pharma — more rotating funnels mean more simultaneous filling stations on the rotary platform, directly increasing throughput capacity — making the 16-funnel configuration the preferred choice for large-scale pharma dry syrup lines, high-volume Ayurvedic herbal powder bottle production, and cosmetic powder brands running continuous multi-shift production schedules.

All parts coming in contact with Powders are made from SS316 Materials as well as HDPE Funnels Lodha Pharma — SS316 stainless steel and pharmaceutical-grade HDPE are the GMP gold standards for dry powder contact surfaces, ensuring zero contamination risk, chemical inertness with pharma APIs and Ayurvedic herbal extracts, easy sterilization, and full cGMP and WHO-GMP compliance for all dry powder bottle filling applications.

Machine in Stainless Steel Finish with heavy duty frame structure with S.S. Cladding Lodha Pharma — and the machine structure is made of SS304 for strength, durability, and cleanroom suitability Pharmafillermachines — delivering a robust, hygienic, cGMP-compliant machine body that is visually clean, audit-ready for WHO-GMP and CDSCO facility inspections, and fully compatible with the hygiene standards required in regulated pharma, Ayurvedic, and cosmetic dry powder manufacturing environments.

It features a vibratory system within the funnel to handle semi-free-flow powders efficiently at high speeds, making it ideal for the food, pharmaceutical, and chemical industries Lodha Pharma — this continuous funnel vibration prevents powder bridging, funnel clogging, and flow inconsistencies — critical for reliably dispensing Ayurvedic herbal powders, cosmetic active powders, and pharmaceutical dry syrups that have poor free-flow characteristics and tend to clump or compact during high-speed rotary filling operations.

Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and outfeed Star wheel for smoother operation Lodha Pharma — this full three-stage synchronization ensures bottles enter the rotary filling platform, receive their powder dose, and exit to the rubber stoppering station in perfect mechanical harmony — eliminating bottle jams, fill misses, and production stoppages that disrupt batch continuity on pharma, Ayurvedic, and cosmetic dry powder packaging lines.

No Bottle – No Fill System guarantees no product waste Pharmafillermachines — this critical safety interlock automatically stops powder dispensing whenever a bottle is absent from the filling funnel — preventing costly pharmaceutical dry syrup powder wastage, funnel clogging, and batch contamination that are especially expensive when filling high-value Ayurvedic herbal extracts, premium pharma dry syrups, and cosmetic active powder formulations at high production speeds.

Absolutely. The Rotary Dry Syrup Powder Filling Machine handles glass, PET, HDPE, and LDPE bottles across a wide size range — making it perfectly suited for Ayurvedic companies producing reconstitutable dry herbal syrup powders in the 30ml, 60ml, and 100ml bottle formats most commonly used for Ayurvedic paediatric preparations, digestive churnas, immunity boosters, and other herbal dry powder formulations that are reconstituted with water before use.

These versatile machines are also capable to handle bottles of different shapes, sizes and materials — these machines are widely used in different industries like pharmaceutical, chemicals, cosmetics, agriculture and food Lodhapharma — making the Rotary Dry Syrup Machine equally suitable for cosmetic brands filling collagen powder supplements, vitamin C effervescent powders, skin brightening active powders, and other dry cosmetic active formulations into HDPE, PET, glass, or LDPE bottles at commercial production volumes.

Continuous Monitoring: The system shuts down automatically when the pressure in the air tube is low, or when vacuum is present, for safety and consistency Pharmafillermachines — these integrated safety interlocks automatically halt production whenever critical vacuum or air pressure parameters fall below operating thresholds — preventing defective fill weights, unstopped bottles, and product quality failures that would trigger costly batch rejections and regulatory non-compliance findings in your pharma or Ayurvedic facility.

This machine features disassembly of contact parts and was specifically designed for simple cleaning, sterilization, and maintenance Lodha Pharma — with all SS316 and HDPE contact parts designed for quick tool-free disassembly, autoclaving, and reassembly — significantly reducing inter-batch cleaning and sterilization time for pharma, Ayurvedic, and cosmetic manufacturers who run multiple dry syrup or powder formulations on the same rotary filling line.

Filling accuracy up to ±2 to 3% based on powder consistency and controlled RH Pharmafillermachines — and for optimal accuracy, maintaining the production environment below 30% relative humidity is recommended — a practical requirement that most regulated pharma and Ayurvedic dry powder manufacturing facilities already maintain as part of their standard environmental monitoring and control procedures for moisture-sensitive dry formulations.

Star wheel-based infeed and outfeed means automatic bottle handling Pharmafillermachines — and the infeed turntable picks up the containers and guides them to a flat conveyor belt — the lifter assembly then transfers the bottles to the desired bottle filling stations Lodha Pharma — creating a fully automated bottle handling sequence from infeed to outfeed that eliminates manual bottle placement, reduces operator fatigue, and maximizes continuous production throughput on pharma, Ayurvedic, and cosmetic dry syrup lines.

Dry Syrup Powder Filling Line is designed for pharmaceutical industry — they fulfil standards worldwide concerning the regulation of pharmaceutical process such as cGMP and FDA guidelines Lodha Pharma — and Lodha Pharma's comprehensive product ecosystem includes bottle washing machines, labelling machines, cap sealing machines, and cartooning machines that can be seamlessly integrated with the Rotary Dry Syrup Machine to create a complete, fully automated dry syrup powder packaging line for your pharma, Ayurvedic, or cosmetic facility.

Lodha International LLP offers a wide array of high-performance powder filling machines designed to meet the needs of multiple industries — whether you need machines for filling small vials or larger containers, Lodha International LLP confirms you get the right machine for your business requirements Lodha Pharma — and their engineering team can customize the number of rotating funnels, powder wheel configuration, bottle lifting system dimensions, rubber stopper chute design, and infeed/outfeed star wheel sizes to precisely match your specific bottle format, fill weight range, and production speed requirements.

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Rotary Dry Syrup Powder Filling and Rubber Stoppering Machine