If you want to blend materials quickly and efficiently consider getting a Ribbon Blender. They're quick and easy to use, require little maintenance and can be customized to your specific requirements. You can also use them for a variety of products. This article will go over some of the benefits of this product. To help you decide if this is the right machine for your business, keep reading.

Ribbon Blenders are Quick and Easy to Use

A Ribbon Blender is a convenient appliance that quickly and easily blends powdered or pasted materials. Its unique design uses radial movements to force a mixture to mix. The agitator shaft rotates to propel the ribbons as they move across the mixture. Because the ribbons are in a radial motion, they achieve homogeneous blending of the material being blended. The efficiency of a Ribbon Blender depends on the density and particle size of the raw material being blended.

These blenders use a shuffle action to mechanically blend solids. A ribbon is embedded in a semi-cylindrical trough centred on a central shaft. The ribbons counteract each other to produce turbulence. This agitation produces the homogeneous powder mixture you need.

Are Ribbon Blenders Customizable?

A ribbon blender is a small mixer that swishes material in radial and lateral directions within a short cycle time. Typically, it blends materials within twenty to thirty minutes. It comes in a variety of capacities, ranging from 100 litres to five thousand litres. Working capacity is typically from 65 to 3250 litres. These blenders are user-friendly and can be installed on limited overhead space. In addition to mixing powders, they can also dry solids for wet-phase mixing.

The drive arrangement of a ribbon blender will vary depending on the company that is manufacturing it. Some ribbon blenders use a one-piece motor reducer, also known as a gearmotor. This type of mixer is superior to a belt drive, which relies on a series of pulleys and flexible belts. Belt drives also reduce horsepower and efficiency. They can also result in over-hung loads, limiting the life of motor and reducer bearings.

Ribbon Blenders

Why Ribbon Blenders Require No Maintenance?

While most ribbon blenders use a belt drive, modern ribbon blenders feature a gearmotor. This motor reduces the power of a blender by providing variable speeds and protection against overload. Another benefit of a gearmotor is its smooth start and stop. Gear motors also have a wide range of starting torques. They also eliminate common maintenance problems such as belt slippage and overhung load. Here are some things you should know before buying a ribbon blender.

A ribbon blender's design is ideal for mixing liquid and powder materials, and is resistant to plugging from damp mixtures. In addition, a ribbon blender's lever-operated gate opens widely to discharge blends completely, leaving little residue. These two features contribute to its low maintenance requirements. And ribbon blenders features make them a good choice for many manufacturers.

Can Ribbon Blenders be Used for a Wide Variety of Products?

A Ribbon Blender combines a U-shaped horizontal trough with a specially designed Double Helical Ribbon Agitator. The ribbon is fed through an inlet that can be circular or rectangular, or through the entire length of the mixing drum. The ribbon can be discharged via a butterfly valve, flush bottom, or central discharge outlet. This mixer can process a wide variety of products gently and quickly.

Pharmaceutical products must be mixed to ensure a proper dosage. In addition to ensuring batch quality, the Ribbon Blender helps to avoid damage to the ingredients. The Ribbon Blender is ideal for adding binders or liquid flavouring to powdered ingredients. This blender is also useful for mixing various particle shapes in supplements.

Why Ribbon Blenders are Powered by a Gearmotor?

Modern ribbon blenders are powered by a gearmotor. A gearmotor is a single-piece motor reducer with low-inertia rotor and low-speed drive shaft. The low-inertia rotor is critical for the high-start-stop cycles required in ribbon blenders. Gearmotors can be controlled by electronic inverters for variable speed and torque. These mixers eliminate belt stretching and slippage problems, and require less maintenance.

A modern gearmotor is more efficient and reliable than its predecessors. It provides a host of practical advantages, such as eliminating overhung loads on the motor and reducer-shaft bearings. Modern gearmotor designs are compact, enabling smaller mounting platforms and improved ribbon blender space. You can also use a PLC to program the recipes or process steps. Gearmotors can reduce the costs and increase the productivity of your ribbon blender.

Why Ribbon Blenders Require a Drop-bottom Discharge?

The main component of a Ribbon Blender is the mixing chamber. A Ribbon Blender can come in either a U-shaped or W-shaped design. This is the area where the main agitator resides and agitates the materials being blended. The materials being blended may either be solids or liquids. The mixing chamber's lid is made of stainless steel and can be removed easily for thorough cleaning and to add materials.

A good ribbon blender will ensure uniformity in a shorter time. The material in a batch should be at least thirty to forty percent of the rated volumetric capacity of the machine. Small batches will not generate sufficient contact between the agitator and the product. Additionally, underfilled batches have a greater chance of material buildup and contamination. To prevent this from happening, the interior surfaces of the Ribbon Blender should be well-polished and radiused to avoid material build-up.

The Bottom Line

Ribbon Blenders are quick and easy to use and provide consistent results. This versatile blender is used in a variety of industries, from the food industry to the pharmaceutical industry. If you are looking for a high-quality blender that is quick and easy to operate, you'll want to consider a Ribbon Blender.

Industrial Applications of Ribbon Blender