Rotary Aluminium, Plastic Tube Filling Machine

Lodha International LLP is the top rotary aluminium & plastic tube filling machine manufacturer, delivering innovative solutions for the pharmaceutical industry. Our rotary aluminium, plastic tube filling machine is capable of producing over 60+ tubes per minute, making it both reliable and easy to operate. This machine features an auto-drip-free filling mechanism and a user-friendly design, making it a top choice for the pharma industry. Its comprehensive solution for filling and crimping operations make sure efficiency and precision. The machine has a larger than normal front guard opening for easy maintenance and part swaps, and an enhanced tube alignment system for greater accuracy.

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This rotary aluminum, plastic tube filling machine is excellent for use in medical, cosmetic, and culinary uses. Its volumetric dosing technique makes it perfect for filling a variety of thicker products such as creams, ointments, gels, pastes, and balms. The compact design of these sealing devices makes them simple to use despite their advanced capabilities. Operating in a semi-automatic mode, the machine requires only one person to initiate the process, after which it handles the filling and sealing autonomously. The machinery can handle tubes of various diameters, shapes, capacities, and styles. The machine’s computerized temperature control is both precise and efficient, helping to conserve energy. Its simplicity of use means minimal human input is required: once the settings are adjusted, the machine runs itself.

Salient Features of Rotary Aluminium & Plastic Tube Filling Machine:

Compact rotary design
Filling range: 5 g to 250 g
Filling accuracy: 1%
Consistent and precise stuffing
"No Tube, No Fill" system
Mechanical crimping of aluminum tubes
Leister heater and blower hot air system for sealing
Batch coding capability based on specifications
Water cooling system around the tube exterior to enhance seal quality
Quick swap capability between aluminum and laminated (Lami) tubes
No tail production after initial fill
Stainless steel (SUS) moving parts based on requirements
Production counter on the control panel showing the number of tubes filled
Automatic tube ejection
Low maintenance requirements

Process Operation of Rotary Aluminium & Plastic Tube Filling Machine

The rotary aluminium and plastic tube filling machine from Lodha International LLP keep improving and efficient operation, making it suited for a variety of industries. During the process tubes are manually loaded into the machine’s rotary indexing table. The rotary aluminium, plastic tube filling machine accurately fills each tube with a specified amount of product, making consistent quality.

The machine's auto-drip-free mechanism prevents any mess during the filling process. Once filled, the tubes are sealed using a Leister heater and blower hot air system, which make sure a secure seal. The tubes are then cooled by water circulation around the exterior, improving the quality of the seal. The rotary aluminium & plastic tube filling machine is equipped with a production counter on the control panel, allowing operators to monitor the total number of tubes filled. The machine's design includes a "No Tube, No Fill" mechanism, ensuring efficient use of resources.

As a leading rotary aluminium & plastic tube filling machine manufacturer and exporter, Lodha International LLP offers pharma machine that meets the highest standards of efficiency and reliability. The machine's easy maintenance and quick part changeover capabilities make it an excellent choice for the pharmaceutical industry looking to optimize its production processes.

Technical Specification of Rotary Aluminium & Plastic Tube Filling Machine:

Model No.	LI-STF 8	LI-TUBO 12
No. of Filling Head	Single	Single
No. of Station	8	12
Production Output (Per Min)	25 - 30 tubes	Up to 50 tubes
Tube Diameter	12 to 50 mm	12 to 50 mm
Tube Length	50 to 200 mm	50 to 200 mm
Tube Loading System	Manual	Automatic
Tube Orientation	Manual	Automatic
Filling Range	3 gm to 250 gm	5 gm to 250 gm**
Compressed Air Requires	6 CFM	12 Bar
Power Consumption	1 H.P.	1 H.P.
Electric Characteristic	440V, 3 Phase, 50Hz, 4 Wire System	440V, 3 Phase, 50Hz, 4 Wire System
Net Weight	250 Kgs.	465 Kgs.
Gross Weight	375 Kgs.	580 Kgs.

Faq's

It is a high-speed fully automatic rotary tube packaging machine specifically engineered to fill and seal both aluminum tubes and plastic laminated tubes on the same platform — offering pharmaceutical, Ayurvedic, and cosmetic manufacturers a single versatile rotary tube filling solution that handles multiple tube material formats with equal precision and production efficiency.

The ability to process both aluminum and plastic laminated tubes on one machine gives manufacturers complete packaging format flexibility — allowing pharmaceutical, Ayurvedic, and cosmetic companies to switch between premium aluminum tube packaging and cost-effective plastic laminated tube formats for different products without investing in separate dedicated machines for each tube type.

Pharmaceutical companies often use aluminum tubes for moisture-sensitive and premium products while using plastic laminated tubes for standard topical formulations — a dual-format rotary machine allows the same production line to serve both packaging requirements with quick tooling changeover, maximizing equipment utilization and production flexibility.

Yes, Ayurvedic manufacturers with diverse product portfolios — using premium aluminum tubes for oxidation-sensitive herbal formulations and plastic laminated tubes for standard herbal creams and ointments — benefit greatly from a single rotary machine that handles both tube formats, streamlining production planning and reducing equipment capital investment.

Absolutely — cosmetic brands packaging premium eye creams and specialty formulations in aluminum tubes while filling standard moisturizers, sunscreens, and hair care products in plastic laminated tubes use this dual-format rotary machine to serve their entire tube product portfolio from a single high-speed production platform.

Depending on the machine configuration, number of rotary stations, and tube size, the machine achieves filling and sealing speeds of 100 to 300+ tubes per minute — delivering 6,000 to 18,000+ tubes per hour and providing high-volume production capacity for large-scale pharmaceutical, Ayurvedic, and cosmetic tube manufacturing operations.

The machine handles both aluminum and plastic laminated tubes with diameters from 10 mm to 50 mm and lengths from 40 mm to 200 mm — covering the complete size range of aluminum and laminated tubes used across pharmaceutical, Ayurvedic, and cosmetic product packaging in domestic and export markets.

Switching between aluminum and plastic laminated tube formats requires changing the sealing station components — replacing the mechanical fold sealing tooling used for aluminum tubes with the hot air or impulse sealing elements used for plastic laminated tubes — a changeover typically completed in 1 to 2 hours with pre-validated tooling sets.

For aluminum tubes the machine uses precision mechanical fold sealing with single, double, or saddle fold options — while for plastic laminated tubes it uses hot air sealing or impulse sealing technology — both sealing methods fully integrated within the rotary turret cycle to deliver hermetic, leak-proof, and professionally finished tube closures at full production speed.

The machine uses servo-driven precision piston filling heads at each rotary station — delivering fill accuracy of ±0.5 to ±1% for both aluminum and plastic laminated tube formats — ensuring every tube receives exactly the specified product quantity regardless of tube material type, meeting pharmaceutical and cosmetic regulatory fill accuracy requirements.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts across all rotary filling stations, enclosed filling zones, temperature-controlled product distribution manifold, and comprehensive validation documentation — meeting WHO-GMP, Schedule M, USFDA, EU GMP, and AYUSH standards for large-scale licensed pharmaceutical and Ayurvedic tube manufacturing operations.

Yes, the machine integrates with hot stamp embossing for aluminum tube tail coding and inkjet or hot stamp printing for plastic laminated tube coding — automatically applying all mandatory regulatory information including batch numbers, manufacturing dates, expiry dates, and MRP during the rotary cycle at full production speed.

The machine uses a centrally heated temperature-controlled product distribution manifold that supplies precisely conditioned product at optimal filling viscosity to all rotary turret filling stations simultaneously — ensuring equal and accurate fill delivery for highly viscous pharmaceutical ointments, thick Ayurvedic herbal creams, and dense cosmetic formulations at every station.

Yes, advanced fill weight monitoring sensors and seal integrity detectors are integrated at the relevant rotary turret stations for both aluminum and plastic tube processing — automatically identifying and rejecting any defective tubes from either format at full rotary production speed, maintaining 100% quality compliance across all pharmaceutical and cosmetic tube output.

A single rotary machine capable of processing both aluminum and plastic tube formats eliminates the need for two separate dedicated tube filling machines — significantly improving overall equipment utilization rates, reducing total capital investment, minimizing maintenance requirements, and optimizing production floor space in pharmaceutical, Ayurvedic, and cosmetic manufacturing facilities.

The machine requires a 440V three-phase power supply, compressed air at 6 bar, and where applicable temperature-controlled water for product hopper cooling or heating — standard utilities available in most established GMP-compliant Indian pharmaceutical, Ayurvedic, and cosmetic tube manufacturing production facilities.

The ability to run aluminum tubes for regulated export market requirements and plastic laminated tubes for domestic market product lines on the same rotary machine platform gives Indian pharmaceutical and cosmetic manufacturers complete supply chain flexibility — efficiently serving both domestic and international markets from a single high-speed tube filling installation.

Yes, the rotary machine's high-speed tube output connects directly with automatic cartoning machines, robotic tube collating systems, leaflet inserters, shrink wrapping equipment, and case packing lines — forming a complete high-speed aluminum and plastic tube filling to finished case packaging automated production line for large-scale manufacturers.

Yes, Lodha Pharma provides comprehensive project support including facility layout planning, rotary machine installation, multi-station fill weight calibration for both tube formats, Factory Acceptance Test (FAT) protocols, IQ/OQ/PQ validation documentation, detailed SOPs, and complete operator and maintenance staff training — fully supporting customers through GMP audits, drug licensing inspections, and international regulatory submissions for both aluminum and plastic tube product lines.

Simply contact Lodha Pharma through their official website with your tube format requirements for both aluminum and plastic tube types, tube diameter and length ranges, fill volumes, product viscosity profiles, required production speed, target regulatory markets, and facility infrastructure details — their expert pharmaceutical project engineering and technical sales team will provide a comprehensive dual-format rotary machine proposal and arrange a detailed live factory demonstration or virtual technical walkthrough to help you plan the ideal rotary tube filling solution for your pharmaceutical, Ayurvedic, or cosmetic manufacturing operation.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Rotary Aluminium & Plastic Tube Filling Machine