The operation of filling and sealing the glass ampoules is achieved with ampoule filling and sealing machine. It largely finds application in industries like cosmetic, chemical, pharmaceutical, veterinary, and biotech industries.
At Lodha Pharma, with our state of the art manufacturing facilities, we design and manufacture ampoule filling & sealing machine adhering to preset manufacturing standards to ensure of finest quality. The machines developed are standard as well custom made models tailored to meet the desired application. During the operation, principal of slant movement of ampoules is used in order to incorporate a wide array of ampoules that differ in ovality, thickness, and neck dimensions.
With the frame structure of the ampoule filler being made from stainless steel square pipes, it provides an assurity of durability and hence high productivity. The frames have a matt finished design and also include stainless steel coverings that impart them an aesthetic appearance. Maintaining and cleaning of the machine turns out to be quite an easy task as the bottom portion of the machine has a big opening area.
To make sure that the machine operation is secure all the time, a pendant type electric control panel is provided in the machine that is raised to ease out the process.
The operation of the machines starts with the sterilized ampoules being transferred to the hopper that is installed slantly. The transfer process of ampoules occur individually by the star wheel in an order manner on the ampoule rack that is eccentrically shaped having the capability of handling one/two/four/six ampoules.
As the rack stops, pre-gassing, filling, post gassing, pre heating and sealing is performed in a sequential manner. These completely filled and sealed ampoules get transferred to the collection tray automatically without requiring any manual operation.
Ampoule filler machine is extensively used by pharmaceutical companies for filling ampoules. It enables high production capacity to meet increasing demands. Companies can manufacture hundreds of ampules within short time with the help of ampoule filling machine. It is very easy to monitor ampoule filling process on ampule filling & sealing machine. Once the settings of ampule filler machine are completed, it can fill ampoules with the predefined amount of drugs. The biggest advantage of ampule filler machine is high accuracy. It ensure that exact amount of drug is filled in each ampule. As it is fully automatic, operating ampule filling and sealing machine is very easy.
|Model||LI-AFS 1||LI-AFS 2||LI-AFS 4||LI-AFS 6|
|No. of Head||Single||Two||Four||Six|
|Ampoule Handling Range||1 ml to 20 ml||1 ml to 20 ml||1 ml to 10 ml||1 ml to 10 ml|
|Production Output||15 to 30 ampoules/minute||30 to 55 ampoules/minute||55 to 100 ampoules/minute||80 to 150 ampoules/minute|
|Filling Accuracy||± 1%||± 1%||± 1%||± 1%|
|Require Gas for Sealing||LPG & Oxygen (O₂)||LPG & Oxygen (O₂)||LPG & Oxygen (O₂)||LPG & Oxygen (O₂)|
|Nitrogen Flushing||Pre & Post Nitrogen Flushing Available||Pre & Post Nitrogen Flushing Available||Pre & Post Nitrogen Flushing Available||Pre & Post Nitrogen Flushing Available|
|Power Specification||0.5 H.P||1 H.P.||1 H.P.||1 H.P.|
|Electrical Characteristics||230 Volts, Single Phase, 50 Hertz, 4 Wire System||230 Volts, Single Phase, 50 Hertz, 4 Wire System||230 Volts, Single Phase, 50 Hertz, 4 Wire System||230 Volts, Single Phase, 50 Hertz, 4 Wire System|
|Contact Parts||Made from Stainless Steel 316L||Made from Stainless Steel 316L||Made from Stainless Steel 316L||Made from Stainless Steel 316L|
|Non Contact Parts||Made from Stainless Steel 304||Made from Stainless Steel 304||Made from Stainless Steel 304||Made from Stainless Steel 304|
|Overall Dimension||915mm (L) x
610mm (W) x
|915mm (L) x
760mm (W) x
|1200mm (L) x
1070mm (W) x
|1600mm (L) x
1400mm (W) x