Tube Filling Machine - Semi Automatic Tube Filling Machine

Semi Automatic Tube Filling Machine

Semi Automatic Tube Filling Machine

LODHA specially designed very cost-effective Tube Filling Machine providing several features for pharmaceutical, food, paint, beverages and cosmetic industry. The design of the Tube Filler Machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.

LI-STF model is designed to fill and seal Plastic and Laminated tubes. The Tube Filling Machine machine is suitable mainly for pharmaceutical, cosmetic and food industry. This filling machine for Tube model is widely uses for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.

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Process Operation:
Our semi automatic tube filling machine model body is constructed with mild steel angle and plates duly painted to smooth finish and outer covered to Stainless Steel covers. The filling area contact parts made of Stainless Steel 304 quality steel including the hopper. The filling mechanism is mechanically driven with a positive suction pump assembly. syringe can be provided as per the fill volume of different variants one with each machine. No tube no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times.

The heating of the Lami or the Plastic tubes is done by a standard heater which has a capability of attaining max temperature up to 700°C during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic jaws which has provision of holding no in its made pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish.
Batch types of numeric 0 to 9 are provided with the machine extra types can be bought on request.

Special Features of Tube Filling Machine:
  • Manually Tube feeding
  • Rotary type & compact design
  • Filling range 5 gm to 50 gm
  • Filling accuracy ± 1 %
  • Correct & uniform filling
  • No tube No Filling Mechanism
  • Tube sealing, coding & cutting by Pneumatic cylinder
  • Hot air system for tube sealing by leister heater & blower
  • Batch coding Number (Male or Female) also available
  • Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
  • Quick changeover for Combo Models
  • No tails are occurred after filling time
  • All the contact parts in S.S. 304/316/316L as per your requirement
  • Production counter available on control panel to indicate number of tube filled
  • Lower maintenance requires
  • Automatic tube ejection.
  • All pneumatic parts of “Janatics”, “Festo” or “Spac” make

Optional Accessories of Tube Filler :
  • Jacketed Hopper with Stirrer
  • Automatic Tube Orientation System
  • Extra Size Syringe Set
  • Air Compressor

Technical Specification:
Model No. LI – STF LI- STFD
No. of Filling Head Single Head Double Head
No. of Station (Geneva Cam Driven) 12 12
Hopper Capacity 25 Litre 35 Litre
Production Output (Per Min) 27 - 30 tubes 55 - 60 tubes
Tube Diameter 12 to 50 mm
Tube Length 50 to 200 mm
Tube Loading System Manual /Automatic
Tube Orientation Manual/ Automatic
Max. Filling Capacity 5 to 200 grams 5 to 50 grams
Syringe Option
  • 5 to 30 grams
  • 30 to 100 grams
  • 100 to 200 grams
  • 5 to 25 grams
  • 25 to 50 grams
Air Heater 2 Kw 2.5 Kw
Water Pump 9For cooling of the heater) 0.25 H.P. 0.50 H.P.
Power 1 H.P. 1 H.P.
Electrical 440 Volts, 3 Phase, 50 hertz, four wire system
Compressed Air 10 Bar 12 Bar
Operator Required 1 Person 1 or 2 Person
Machine Dimension 900 mm x 1100 mm x 1800 mm 900 mm x 1100 mm x 1800 mm
Net Weight 295 Kgs. 465 Kgs.
Gross Weight 375 Kgs. 580 Kgs.
Semi Automatic Tube Filling Machine Video
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Faq's

It is a partially automated machine that combines mechanical filling and sealing operations with minimal manual assistance — offering an affordable and efficient tube packaging solution between manual and fully automatic systems.

In a semi automatic machine, the operator manually loads tubes before automatic filling and sealing. Fully automatic machines handle loading, filling, sealing, and ejection without manual intervention.

They offer cost-effective mechanized tube packaging with professional sealing and consistent filling without high capital investment.

Yes. Ideal for herbal balms, creams, ointments, and gel formulations meeting AYUSH standards.

Yes. Perfect for beauty brands packaging creams, gels, lotions, and hair products in tubes.

Supports aluminum tubes, ABL, PBL, and co-extruded plastic tubes.

Typically fills and seals 20–60 tubes per minute depending on operator efficiency.

Provides ±2% fill accuracy using adjustable piston filling systems.

Supports hot air sealing, impulse sealing for laminated tubes, and mechanical fold sealing for aluminum tubes.

Yes. Built with SS 316 contact parts and stainless steel body meeting GMP standards.

Yes. Optional hot stamp coding can emboss batch and expiry details.

Yes. Heated hopper option ensures smooth filling of thick creams and balms.

Supports 13–50 mm diameter and 50–200 mm tube lengths.

Yes. Simple manual loading with easy mechanical controls.

Changeovers can be completed in under 30 minutes.

Operates on 220V single-phase power with compressed air connection.

Yes. Ideal for small batch, multi-product operations.

Many manufacturers later upgrade to fully automatic systems as volumes grow.

Yes. Provides installation, operator training, and after-sales service support.

Contact Lodha Pharma with tube type, fill volume, viscosity, and production requirements to receive a customized quotation and demo.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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