Automatic Servo Based Gel & Lotion Filling Machine

Automatic Linear Viscous Piston Gel & Lotion Jar Filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Jar Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

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The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

Salient Features of Automatic Servo Based Gel & Lotion Filling Machine:

7” color touch screen with plc for various error message and control system.
Fast product changeovers.
Integrated fault light and alarm to inform operator production error.
Individual fill volume adjustment for fine tuning.
Diving Nozzle to reduce bubbling of foamy liquids.
Synchronized variable speed control.
All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding.
Adjustable conveyor guide rails to accommodate with different products.
Programmable for multi speed and profile filling cycles.
No bottle no filling system.
Smooth and accurate container handling.
100% spillage/drip free.
CIP without open any contact parts.
Fully interlocked guarding for safety.
Designed for easy change-over and cleaning.
Synchronized variable speed control.
Accurate and repeatable servo control fill volume.

Technical Specification of Automatic Servo Based Gel & Lotion Filling Machine:

Model No.	LI-VISCO 2PS	LI-VISCO 4PS	LI-VISCO 6PS	LI-VISCO 8PS
No. of Filling Heads	2	4	6	8
Bottle Size	For Broad Neck: 60mm to 100mm Diameter For Narrow Neck: 45mm to 100mm Diameter
Bottle Height	Maximum 75mm to 260mm*
Fill Range	10gm to 100gm* (with the help of change parts/syringes)
Hopper Capacity	40 Litres	80 Litres	100 Litres	200 Litres
Accuracy	+/- 2% for Normal Product Like Balm or Petroleum Jelly and 3% for below 20gm filling in syringe range of 10gm to 100 gm
Filling System	Servo Based Filling
Output	Max. 20 bottles per min depending on bottle size.	Max. 60 bottles per min depending on bottle size.	Max. 80 bottles per min depending on bottle size.	Max. 100 bottles per min depending on bottle size.
Conveyor Height	815 – 850 mm
Filtered Compressed Air	6 Bar
Electrical	415 Volts, 3 Phase, 50 Hz Power Supply
Power	3.0 H.P.	3.0 H.P.	4.0 H.P.	4.0 H.P.

Faq's

It is a fully automatic precision filling machine that uses advanced servo motor technology to accurately measure and dispense pharmaceutical gels, medicated lotions, Ayurvedic herbal liquids, and cosmetic gel and lotion formulations into bottles, jars, and containers — delivering superior fill volume accuracy, flexible digital parameter control, and high-speed production output for pharmaceutical, Ayurvedic, and cosmetic manufacturing companies.

Servo motor-driven filling systems use precise digital rotation control to deliver exact fill volumes with repeatability of ±0.5% — significantly superior to conventional mechanical cam-driven or pneumatic piston systems — while offering instant digital fill volume adjustment, recipe storage for multiple products, and real-time fill monitoring without any mechanical intervention.

Pharmaceutical and Ayurvedic manufacturers prefer servo based filling machines because they deliver the highest fill accuracy for regulatory compliance, support rapid digital changeovers between different product fill volumes, minimize mechanical maintenance requirements, and provide electronic batch records — all critical requirements for GMP-compliant pharmaceutical and AYUSH-licensed Ayurvedic gel and lotion manufacturing.

Yes, it is extensively used in pharmaceutical manufacturing for filling medicated antiseptic gels, dermatological lotions, analgesic gels, physiotherapy gels, ophthalmic solutions, hair loss treatment lotions, and topical therapeutic formulations into bottles and containers — delivering precise fill volumes and hygienic filling conditions that meet GMP and Schedule M packaging requirements.

Absolutely — Ayurvedic manufacturers filling aloe vera gels, herbal antiseptic lotions, hair growth serums, scalp treatment oils, body massage lotions, and natural herbal gel formulations use servo based filling machines to achieve the precise fill volumes, gentle product handling, and AYUSH-compliant production documentation required for licensed Ayurvedic gel and lotion products.

Yes, cosmetic manufacturers filling face serums, toners, body lotions, hair gels, styling creams, makeup setting sprays, moisturizing lotions, and premium skin care formulations use automatic servo based filling machines to achieve the exceptional fill accuracy, consistent container presentation, and high-speed production output that leading cosmetic brands demand.

The machine handles a comprehensive viscosity range including thin aqueous lotions, pharmaceutical gels, Ayurvedic herbal juices, body lotions, hair gels, face serums, antiseptic gels, physiotherapy gels, shampoos, conditioners, liquid soaps, and any gel or lotion formulation with viscosities ranging from 1 cP to 100,000 cP.

Depending on the model, number of filling nozzles, and product viscosity, the machine achieves filling speeds of 40 to 150 containers per minute — providing scalable production capacity from medium-scale pharmaceutical and Ayurvedic gel batches through to large-volume commercial cosmetic lotion and gel manufacturing operations.

The servo motor's precise digital rotation control delivers fill accuracy of ±0.5% — the highest fill accuracy achievable with automated filling technology — making it especially valuable for high-value pharmaceutical gels, premium Ayurvedic herbal formulations, and luxury cosmetic products where fill accuracy directly impacts regulatory compliance and profitability.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts including servo-driven filling cylinders, filling nozzles, and product manifold — with SS 304 machine body construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory standards for licensed pharmaceutical, Ayurvedic, and cosmetic gel and lotion filling operations across India.

The servo motor's digital rotation control allows operators to change fill volumes instantly through the PLC touchscreen — entering the new target volume in milliliters and activating the stored recipe — without any physical piston stroke adjustment, enabling immediate and accurate fill volume changes between different sized containers or products in seconds.

Yes, the machine's PLC touchscreen HMI stores unlimited product recipes — each containing specific fill volume, servo speed profile, nozzle timing, anti-drip parameters, and container positioning settings — enabling instant one-touch activation of different product filling programs and dramatically reducing changeover time across multi-product pharmaceutical, Ayurvedic, and cosmetic manufacturing operations.

The servo motor's precisely controlled gentle acceleration and deceleration during the fill cycle applies minimal mechanical shear stress to delicate formulations — making servo based filling the preferred technology for shear-sensitive pharmaceutical gels, Ayurvedic herbal lotions with natural actives, and cosmetic gel formulations containing fragile encapsulated ingredients that can be damaged by aggressive mechanical filling action.

Yes, the machine uses precision anti-drip filling nozzles with servo-controlled suck-back mechanisms and timed nozzle shut-off valves — cleanly terminating gel and lotion product flow after every fill cycle without dripping, satellite droplet formation, or container exterior contamination that can compromise labeling adhesion and product presentation quality.

The machine fills glass bottles, PET bottles, HDPE bottles, aluminum bottles, flip-top cap bottles, pump dispenser bottles, and jar containers — across fill volumes typically ranging from 10 ml to 1000 ml — covering the complete range of primary packaging formats used for gel and lotion products in pharmaceutical, Ayurvedic, and cosmetic industries.

Servo precision filling minimizes product giveaway on high-value Ayurvedic herbal skin care formulations, delivers consistent fill levels that enhance premium brand perception, enables rapid digital changeovers between different bottle sizes, and generates electronic fill weight data for GMP batch documentation — all critical advantages for Ayurvedic companies building premium positioned herbal beauty and wellness product ranges.

Yes, it seamlessly connects with automatic bottle unscramblers, conveyor systems, rotary or inline capping machines, induction sealers, single side or double side labeling machines, and carton packing systems — forming a complete automated gel and lotion filling, capping, labeling, and secondary packaging production line for pharmaceutical, Ayurvedic, and cosmetic manufacturers.

The machine operates on a 220V single-phase or 440V three-phase power supply with basic compressed air requirements at 4 to 6 bar — fully compatible with standard utility infrastructure in most Indian pharmaceutical, Ayurvedic, and cosmetic gel and lotion manufacturing facilities without any special utility installations.

Yes, Lodha Pharma provides complete on-site machine installation, servo motor and filling system calibration for fill volume accuracy verification, Factory Acceptance Test (FAT) documentation, IQ/OQ validation support, PLC recipe programming assistance, operator and maintenance staff training, Annual Maintenance Contracts (AMC), and fast availability of servo components and spare parts — ensuring your automatic servo based gel and lotion filling machine delivers consistently accurate and reliable production performance throughout its operational life.

Simply contact Lodha Pharma through their official website with your gel or lotion product type and viscosity profile, required fill volume range, container format and dimensions, number of filling nozzles required, target production speed, and facility infrastructure details — their expert technical sales team will promptly provide a tailored quotation and arrange a comprehensive live factory or detailed video demonstration to help you select the ideal servo based gel and lotion filling solution for your pharmaceutical, Ayurvedic, or cosmetic manufacturing operation.

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Automatic Servo Based Gel & Lotion Filling Machine