Automatic Paste Filling Machine

Lodha International LLP is the top Automatic Paste Filling Machine manufacturer, offering innovative solutions for the pharmaceutical, food bevrages & cosmetic industries. Our Automatic Paste Filling Machine is designed to` fill any viscous liquid product accurately and rapidly. Product delivery from your bulk tank to the pistons can be configured using a buffer tank with a level-sensing float, a manifold with direct draw, or re-circulation methods. The Lodha viscous filling machine features a stainless steel frame, with all contact parts made from stainless steel, and can support 1 to 12 fill heads. Standard features include PLC controls, a touch screen HMI, food-grade contact parts, and stainless steel and anodized aluminum construction. This machine is designed to enhance efficiency in production lines across the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable, and corrosive environments.

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As a leading Automatic Paste Filling Machine manufacturer and exporter, we offer solutions suitable for a wide variety of semi-viscous and high viscous products. Our volumetric piston filler make sure a consistent, accurate volume of product. The servo-driven piston filling feature allows the operator to adjust the fill volume via a touch screen on the operator interface. This feature includes recipe recall, enabling you to create, copy, and recall multiple recipes. The machine also supports profile filling, ensuring precise and repeatable results.

Salient Features of Automatic Paste Filling Machine:

7” color touch screen with PLC for various error messages and control system
Fast product changeovers
Integrated fault light and alarm to inform the operator of production errors
Individual fill volume adjustment for fine-tuning
Diving nozzle to reduce bubbling of foamy liquids
Synchronized variable speed control
All contact parts are SS-316/PEEK/PTFE/Teflon/Silicon, non-contact parts SS 304, MS frame structure with SS cladding
Adjustable conveyor guide rails to accommodate different products
Programmable for multi-speed and profile filling cycles
No bottle, no filling system
Smooth and accurate container handling
100% spillage/drip-free
CIP without opening any contact parts
Fully interlocked guarding for safety
Designed for easy change-over and cleaning
Accurate and repeatable servo control fill volume

Process Operation of Automatic Paste Filling Machine

The viscous filling machine process operation begins with containers being moved into place by an adjustable conveyor with guide rails. The automatic viscous liquid filling machine uses a diving nozzle system to minimize foaming and make sure a smooth fill. The servo-driven piston mechanism allows for precise fill volume control, adjustable via the 7” touch screen interface. Each fill head operates independently, providing fine-tuning capabilities for individual containers. The integrated fault light and alarm system quickly inform operators of any production errors. A no-bottle, no-filling system make sure that the machine only fills when a container is correctly positioned. This setup, paired with synchronized variable speed control and profile filling cycles, guarantees efficient, accurate, and repeatable filling processes. With competitive viscous filling machine prices and reliable performance, we are a reputable viscous filling machine exporter for a variety of industries.

Technical Specification of Automatic Paste Filling Machine:

Specification	LI-VISCO 2PS	LI-VISCO 4PS	LI-VISCO 6PS	LI-VISCO 8PS
No. of Filling Heads	2	4	6	8
Bottle Size	For Broad Neck: 60mm to 100mm Diameter For Narrow Neck: 45mm to 100mm Diameter
Bottle Height	Maximum 75mm to 260mm*
Fill Range	10gm to 100gm *with the help of change parts/syringes
Hopper Capacity	40/80/100/200 Litre (Specific size available on request)
Accuracy	+/- 2% for Normal Product Like Balm or Petroleum Jelly and 3% for below 20gm filling in syringe range of 10gm to 100gm
Filling System	Servo Based Filling
Output	Max. 20 bottles per min depending on bottle size.	Max. 60 bottles per minute depending on bottle size.	Max. 80 per min depending on bottle size.	Max. 100 per min depending on bottle size.
Conveyor Height	815 – 850 mm
Filtered Compressed Air	6 Bar
Electrical	415 Volts, 3 Phase, 50 Hz Power Supply
Power	3.0 H.P.	3.0 H.P.	4.0 H.P.	4.0 H.P.

Faq's

It is a fully automated viscous product filling machine specifically engineered to accurately fill thick pastes, dense gels, heavy ointments, and highly viscous formulations into jars, bottles, tubes, and sachets — delivering precise fill weights, contamination-free filling, and high-speed production for pharmaceutical, Ayurvedic, and cosmetic manufacturing companies handling challenging thick-consistency products.

Thick pastes and highly viscous formulations cannot be handled by standard liquid filling machines — they require specially designed piston or gear pump filling systems with heated hoppers, wider bore nozzles, and high-torque drive mechanisms that maintain consistent product flow and fill accuracy for challenging high-viscosity pharmaceutical and Ayurvedic paste formulations.

Yes, it is widely used in pharmaceutical manufacturing for filling thick topical ointments, zinc oxide pastes, salicylic acid preparations, heavy medicated creams, dental pastes, and other high-viscosity pharmaceutical formulations into jars and containers — delivering GMP-compliant fill accuracy and hygienic filling conditions for regulated pharma packaging.

Absolutely — Ayurvedic manufacturers producing herbal tooth powders in paste form, thick medicinal pastes, dense herbal hair masks, chyawanprash-type formulations, and traditional thick Ayurvedic preparations use automatic paste filling machines to achieve accurate, hygienic, and consistently filled packaging that meets AYUSH GMP manufacturing standards.

Yes, cosmetic manufacturers filling body butters, thick hair masks, dense clay face masks, exfoliating scrubs, styling pomades, heavy-duty hand creams, and premium thick beauty formulations rely on automatic paste filling machines to deliver consistent fill weights and professional container presentation across large-scale cosmetic production runs.

The machine fills wide-mouth glass jars, plastic jars, HDPE wide-mouth bottles, aluminum containers, stand-up pouches, and tube containers — covering the primary packaging formats commonly used for thick paste, heavy cream, and dense gel products across pharmaceutical, Ayurvedic, and cosmetic product categories.

Depending on the model, number of filling nozzles, product viscosity, and container size, the machine achieves filling speeds of 15 to 80 containers per minute — providing adequate production capacity for both specialty pharmaceutical paste batches and large-scale commercial cosmetic and Ayurvedic thick product manufacturing operations.

The machine uses heavy-duty servo-driven piston filling systems or positive displacement gear pump filling mechanisms — both specifically designed for high-viscosity product handling — delivering consistent fill accuracy of ±1 to ±2% even for the thickest pharmaceutical pastes, dense Ayurvedic formulations, and heavy cosmetic products.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts — including wide-bore filling nozzles, jacketed product hopper, and transfer pipework — with SS 304 machine frame construction, meeting WHO-GMP, Schedule M, and AYUSH regulatory material and hygiene standards for licensed pharmaceutical and Ayurvedic paste manufacturing facilities.

Yes, the machine features a heavy-duty jacketed and temperature-controlled product hopper with adjustable heating — maintaining thick pastes, dense Ayurvedic formulations, and temperature-sensitive cosmetic products at their optimal filling viscosity and flow temperature, ensuring consistent product delivery to all filling nozzles throughout extended production runs.

The machine uses wide-bore anti-drip nozzles with positive shut-off valves, nozzle retraction mechanisms, and suck-back features specifically engineered for thick product cut-off — cleanly terminating product flow after each fill cycle without dripping, stringing, or paste contamination on container rims and sealing surfaces.

Yes, the machine can be configured with heavy-duty high-torque piston filling cylinders, extra-wide bore nozzles, and specialized product feed augers — enabling accurate filling of extremely thick Ayurvedic preparations including chyawanprash, herbal jams, thick medicinal pastes, and other high-density traditional Ayurvedic formulations.

The machine uses servo-controlled fill volume calibration with real-time speed and pressure monitoring — automatically adjusting piston stroke or pump speed to compensate for viscosity variations caused by temperature fluctuations or batch-to-batch formulation differences, maintaining consistent fill accuracy throughout the entire pharmaceutical or Ayurvedic production run.

Yes, it can be configured with hardened or ceramic-coated contact components to withstand abrasive products.

Quick-disassembly nozzles and CIP compatibility allow fast and thorough cleaning.

Yes, it connects with jar capping, induction sealing, and labeling machines.

Changeovers take approximately 30 to 90 minutes depending on configuration.

It reduces manual labor, eliminates fill variability, and improves cost efficiency.

Yes, installation, calibration, validation documentation, AMC, and spare parts support are provided.

Contact Lodha Pharma with your product specifications and production requirements for a customized proposal and demo.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Automatic Paste Filling Machine