Servo Gear Pump Liquid Filling Machine

Lodha International LLP is the leading servo gear pump liquid filling machine manufacturer, offering innovative solutions designed for the pharmaceutical and cosmetic industries. Our servo gear pump liquid filling machine is excellent at filling both thin and thick liquids, such as spirits, fruit juices, sauces, and oils, with ease. This machine is ideal for automating the filling process for lotions, gels, creams, and other cosmetics. It utilizes high-precision piston filling, designed specifically for cosmetic liquids like creams and lotions, ensuring accuracy and efficiency. The servo gear pump liquid filling machine uses high-precision piston filling technology, which is specifically designed to handle cosmetic liquids such as creams and lotions.

Chat with Expert

Order Now

This technology make sure that each fill is precise and that the product is handled carefully to maintain its quality. One of the standout features of this machine is its twin pumps/nozzles, which allow for rapid and efficient filling, significantly increasing productivity. The machine can be equipped with two or four pumps/nozzles depending on your requirements, to improve its filling capacity. It is designed with durable materials, including a stainless steel sheet covering the body and major contact areas made from S.S.316, which is known for its high hygiene standards and resistance to corrosion.

Salient Features of Servo Gear Pump Liquid Filling Machine:

Lodha International LLP guarantees precision within a factor of ten or one-tenth of a dose.
Components can be easily altered to accommodate varying fill volumes.
Each syringe's capacity is independently adjustable for customized filling.
Fill volume and material foaming characteristics determine the machine's speed range.
The machine body is covered with an SS sheet for durability.
Major contact areas are made from S.S.316, ensuring high hygiene standards.
Capable of filling a wide range of liquids into various storage vessels.
Designed to prevent any leaks, ensuring every last drop is used.
No risk of cross-contamination.
Low maintenance requirements for hassle-free operation.
Equipped with a "No Bottle, No Filling" feature to avoid wastage.
Precise volume control for consistent output.
AC frequency drives include safeguards against overload, voltage fluctuations, and short circuits.
Suitable for handling corrosive, viscous, and aseptic solutions.
Options for two or four pumps/nozzles for faster and greater filling efficiency.

Process Operation of Servo Gear Pump Liquid Filling Machine

The servo gear pump liquid filling machine from Lodha International LLP offers outstanding precision and efficiency in the filling process. Designed as the top servo gear pump liquid filling machine, it make sure each container is filled accurately, minimizing wastage and maximizing productivity. The best servo gear pump liquid filling machine is user-friendly, with an intuitive interface allowing operators to easily adjust settings for different fill volumes and container types. This servo gear filling machine is reliable and requires low maintenance, resulting in constant, high-quality products. Our automatic servo gear filling machine is an ideal investment for companies looking for efficient and precise filling solutions in pharma industry.

Technical Specification of Servo Gear Pump Liquid Filling Machine:

Specification	Details
Model	LI-FILL 4HS
Output	40 Bottles/ Minute Depends on Filling Volume
Direction of Movement	Left to Right
Number of Head / Nozzles	4 Head
Number of Servo Motors	4
Fill Size	10 ml to 5000 ml Fill Volume
Height of Conveyor	860 mm to 910 mm Adjustable
Utility Requirement	Four Head Digital: LI-FILL 4HS
Power Characteristics	5 HP, 440 Volts 3 Phase + Neutral + Earthing
Electrical Load	4 Kw / 4 Wire System
Air Pressure	Minimum 8 bar continuous adjustable pressure @ 10 CFM

Faq's

It is a precision-driven automatic filling machine that uses a servo motor-controlled gear pump mechanism to accurately measure and dispense liquids, lotions, gels, and semi-viscous formulations into bottles, jars, and containers — delivering exceptional fill volume accuracy, consistent output quality, and versatile product handling for pharmaceutical, Ayurvedic, and cosmetic manufacturing companies.

A servo gear pump filling machine uses rotary gear pump technology driven by a precision servo motor — offering superior accuracy for shear-sensitive formulations, better handling of products with suspended particles, smoother product flow for delicate cosmetic and Ayurvedic formulations, and easier volume adjustment compared to traditional piston cylinder filling systems.

Servo gear pump filling machines deliver fill accuracy of ±0.5 to ±1% across a wide viscosity range — making them ideal for pharmaceutical syrups, Ayurvedic herbal juices, medicated lotions, and gel formulations that require precise fill volume compliance for regulatory labeling accuracy and consistent dosing in every container.

Yes, Ayurvedic manufacturers filling herbal juices, amla juice, aloe vera gel, herbal syrups, and liquid tonic formulations into bottles use servo gear pump filling machines to achieve precise fill volumes that meet AYUSH regulatory fill accuracy requirements and deliver consistent product quantity in every retail bottle.

Absolutely — cosmetic manufacturers filling lotions, serums, face toners, hair oils, shampoos, conditioners, liquid foundations, and gel-based beauty products use servo gear pump filling machines to achieve the high fill accuracy, clean product cut-off, and consistent container presentation that premium cosmetic brand positioning demands.

The machine handles a wide viscosity range including thin aqueous liquids, pharmaceutical syrups, Ayurvedic herbal juices, body lotions, face serums, hair gels, liquid soaps, shampoos, conditioners, essential oils, and medium-viscosity gel formulations — making it one of the most versatile filling solutions for diverse pharma, Ayurvedic, and cosmetic product lines.

Depending on the model, number of filling heads, and product viscosity, the machine achieves filling speeds of 30 to 120 containers per minute — providing scalable production capacity for small specialty pharmaceutical batches through to large-volume commercial cosmetic and Ayurvedic liquid product manufacturing operations.

The servo gear pump delivers fill accuracy of ±0.5 to ±1% — superior to many piston filling systems — because the servo motor precisely controls gear rotation to the exact degree required for each fill volume, making it particularly valuable for high-value pharmaceutical, Ayurvedic, and cosmetic products where fill accuracy directly impacts regulatory compliance and profitability.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts including gear pump components, filling nozzles, and product manifolds — with SS 304 machine frame construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material and hygiene standards for licensed pharmaceutical, Ayurvedic, and cosmetic filling operations across India.

Yes, the smooth rotary gear pump action applies significantly lower shear stress on product formulations compared to piston filling systems — making it the preferred filling technology for shear-sensitive pharmaceutical emulsions, cosmetic gel formulations, Ayurvedic herbal preparations with natural active compounds, and other delicate formulations that can be degraded by aggressive mechanical filling action.

The servo motor allows digital fill volume adjustment through the machine's PLC touchscreen — changing fill quantities with a single parameter input without any mechanical piston stroke adjustment, enabling instant fill volume changes between different container sizes or product SKUs and dramatically reducing changeover time compared to manually adjusted filling systems.

Yes, the gear pump's positive displacement action and wide-clearance pump design can handle Ayurvedic herbal formulations containing fine suspended botanical particles, herbal extract sediments, and natural suspension components — delivering consistent fill volumes without particle damage or pump clogging that can occur with narrow-tolerance filling systems.

The machine fills glass bottles, PET bottles, HDPE bottles, aluminum bottles, and jar containers across a wide size range — typically from 10 ml to 1000 ml fill volumes — covering the complete range of primary packaging formats used for liquid, lotion, and gel products in pharmaceutical, Ayurvedic, and cosmetic manufacturing.

Yes, the machine uses precision anti-drip filling nozzles with servo-controlled suck-back features that cleanly terminate product flow after each fill cycle — preventing product dripping onto container exteriors, maintaining clean container rim surfaces for capping, and minimizing product wastage during high-speed pharmaceutical, Ayurvedic, and cosmetic filling operations.

Yes, the machine's PLC touchscreen HMI stores multiple product recipes — each with specific fill volume, pump speed, nozzle timing, and anti-drip parameters — allowing instant recall and activation of different product filling programs, enabling rapid and accurate product changeovers across multi-product pharmaceutical, Ayurvedic, and cosmetic manufacturing operations.

By delivering superior fill accuracy that minimizes product giveaway losses on high-value cosmetic formulations, reducing product waste from dripping and stringing, enabling rapid fill volume changes without mechanical adjustment, and achieving consistent container presentation quality — servo gear pump filling machines deliver meaningful production cost savings and quality improvements for cosmetic manufacturers.

Yes, the servo gear pump filling machine connects seamlessly with automatic bottle unscramblers, conveyor systems, rotary or inline capping machines, induction sealers, and labeling machines — forming a complete automated liquid, lotion, and gel filling, capping, and labeling production line for pharmaceutical, Ayurvedic, and cosmetic manufacturers.

The gear pump components, filling nozzles, and product manifold disassemble easily for thorough cleaning between product batches — with CIP (Clean-in-Place) compatibility available on advanced models — supporting validated cleaning procedures and maintaining the product purity standards required for multi-product GMP-compliant pharmaceutical, Ayurvedic, and cosmetic filling operations.

Yes, Lodha Pharma provides complete on-site machine installation, servo motor and gear pump calibration for fill volume accuracy verification, Factory Acceptance Test (FAT) documentation, IQ/OQ validation support, operator and maintenance training, Annual Maintenance Contracts (AMC), and fast availability of gear pump components and spare parts — ensuring consistent and reliable filling performance throughout the machine's operational life.

Simply contact Lodha Pharma through their official website with your product type and viscosity profile, required fill volume range, container format and dimensions, number of filling heads needed, target production speed, and facility details — their expert technical sales team will promptly provide a tailored quotation and arrange a comprehensive live factory or detailed video demonstration to help you select the ideal servo gear pump filling solution for your pharmaceutical, Ayurvedic, or cosmetic manufacturing operation.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Servo Gear Pump Liquid Filling Machine