Alu Alu Blister Packing Machine

Automatic Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market.

Chat with Expert

Order Now

Construction of the Machine

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.

Salient Features

Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
Operator Interface: User friendly HMI touch screen (Human machine interface).
Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

Packaging Materials

Base Material: PVC / PVC-PVDC / ACCLAR / TRIPLEX / PP / ALU-ALU (OPA).
Lidding Material: Aluminium with Heat Sealable Lacquer Coating.

Utilities Requirement

Compressed Air: 16 CFM dry air having minimum pressure 6.0 kgs /cm2
Water Cooler: 120 Liter/Hour. Temp. 15 ± 2 C
Electrical Power: 6.5 KW, 415 V ± 10%, 3 Phase + N + E
Earthing Cable: Copper, 2.5 mm2 (Minimum)

Technical Specification:

Model	LI-MAC 40+
Description	Cold Form ALU- ALU	Thermo Forming (When Fitted)
Base Film Width.	Alu. Foil 225 mm	PVC Film 225 mm
Blister Foil Thickness	Alu. 0.13 - 0.15 mm	PVC 0.20 - 0.40 mm
Reel Diameter	Alu. 440 mm	Pvc 440 mm
Sealing Foil Thickness	0.02 - 0.04 mm	0.02 - 0.04 mm
Sealing Foil Width	225 mm	225 mm
Pack Length	215 mm	215 mm
Pack Width	140 mm	140 mm
Forming Depth	12 mm	12 mm
Machine Speed	35 Cycles / Min	40 Cycles / Min
Overall Dimension	2900 (L) x 1180 (W) x 1915 (H) mm ±2%
Net Weight Approx.	1950 Kilograms

*Product and layout specific.

ALU ALU Blister Packing Machine Video

« Semi Automatic Cartooning Machine

PVC ALU Blister Packing Machine »

Faq's

It is a specialized pharmaceutical packaging machine that uses aluminum foil on both the top and bottom layers to form and seal blister packs — providing superior moisture, light, and oxygen barrier protection for sensitive drug formulations.

Unlike conventional PVC blister packs that use plastic on the forming side, Alu Alu packs use cold-formed aluminum on both sides — offering significantly higher protection against humidity, light, and temperature for moisture-sensitive pharma products.

Pharma companies use Alu Alu packaging for highly moisture-sensitive tablets, capsules, and effervescent products because aluminum's near-zero moisture vapor transmission rate keeps medicines stable and effective throughout their shelf life.

Yes, Ayurvedic manufacturers producing herbal tablets, churna capsules, and plant extract formulations that are sensitive to humidity greatly benefit from Alu Alu packaging to preserve potency and extend shelf life.

Yes, cosmetic companies can use Alu Alu blister packing for single-dose beauty capsules, collagen tablets, supplement pills, and nutraceutical products that require premium protective packaging with an upscale appearance.

Hygroscopic tablets, effervescent tablets, soft gelatin capsules, lyophilized products, and any moisture or light-sensitive drug formulations are best suited for Alu Alu blister packaging in pharmaceutical manufacturing.

Depending on the model and cavity configuration, the machine can produce 15 to 60 strokes per minute, packaging thousands of tablets or capsules per hour for both medium and large-scale pharma production.

The machine typically uses cold-form aluminum foil in the range of 60 to 120 microns for the forming web, providing the structural integrity and barrier properties essential for protecting sensitive pharma formulations.

Yes, the machine is designed and manufactured in full compliance with GMP, Schedule M, and WHO-GMP standards, making it suitable for regulated pharmaceutical facilities across India and for export-oriented manufacturing units.

The machine accommodates a wide range of tablet shapes — round, oval, capsule-shaped, and oblong — by using interchangeable forming and sealing tooling customized to specific product dimensions.

Yes, it is equipped with an integrated batch coding, embossing, and perforating station that prints batch numbers, MFG dates, and expiry dates directly onto the foil as required by Indian drug regulatory standards.

Alu Alu packaging meets international regulatory requirements for moisture-sensitive drugs in export markets — giving Indian pharma companies a competitive edge in regulated markets like the US, EU, and Middle East.

The machine uses a cold-forming process for the lower aluminum web and heat sealing for the top lidding foil — creating an airtight, hermetically sealed blister that provides maximum product protection and tamper evidence.

Yes, it can be seamlessly connected to automatic cartoning machines, leaflet inserters, and end-of-line packaging systems — creating a fully automated blister-to-carton packaging solution for pharma manufacturers.

The machine is equipped with vision inspection systems and sensors that detect missing tablets, broken capsules, or improperly sealed pockets — automatically rejecting defective strips to maintain 100% quality output.

The machine is constructed with GMP-compliant stainless steel 316 contact parts and SS 304 for the main frame — ensuring corrosion resistance, easy cleaning, and compliance with pharmaceutical hygiene standards.

Yes, the Alu Alu blister machine is particularly well-suited for packaging soft gelatin capsules used in Ayurvedic nutraceutical and health supplement products that are prone to moisture damage and require extended shelf stability.

With pre-validated tooling sets and clear changeover protocols, product changeovers typically take 1 to 2 hours — minimizing production downtime and supporting multi-product pharma manufacturing environments efficiently.

Yes, Lodha Pharma provides comprehensive documentation including Factory Acceptance Test (FAT) reports, Installation Qualification (IQ), Operational Qualification (OQ) support, and all technical manuals required for regulatory submissions and plant audits.

You can contact Lodha Pharma through their official website with your product type, tablet dimensions, required output speed, and facility details — their technical sales team will provide a tailored quotation and arrange a live factory demonstration at your convenience.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Alu Alu Blister Packing Machine