R&D Lab Ampoule Filling and Sealing Machine

This ampoule filling and sealing machine is celebrated for its user-friendly operation, quality, and low maintenance needs. It includes automatic ampoule feeding, cleaning, filling, and sealing stations. The machine can handle up to 30 ampoules per minute, making it an important tool in the pharmaceutical, biotechnology, cosmetic, veterinary, and chemical industries. We offer both standard and custom models of our R&D ampoule filling machine to meet specific customer requirements.

As a top ampoule filling and sealing machine manufacturer, Lodha International LLP takes pride in producing high-quality equipment. Our machines are designed for easy operation and dependable performance. This high-speed ampoule filling and sealing machine is ideal for R&D labs needing precise and efficient ampoule processing. As a trusted ampoule filling and sealing machine exporter, we deliver our advanced machinery worldwide, that meets the various needs of our global clients.

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Salient Features of R&D Lab Ampoule Filling and Sealing Machine:

Compact design compliant with GMP standards
Contact parts are made of AISI SS 316L, while non-contact parts are made of AISI SS 304
Minimal changeover parts needed for ampoule sizes from 1 ml to 10 ml
Equipped with a "No Ampoule — No Filling" system
Makes sure ampoule neck centering during gas flushing and filling
Allows nitrogen gas flushing before, during, and after filling
Easy access for maintenance
Includes a pre-warming station
Quick changeover times, low maintenance requirements, and easy cleaning

Process Operation of R&D Lab Ampoule Filling and Sealing Machine

Sterilized ampoule trays are loaded directly into the unit's slant hopper. A synchronized star wheel delivers the ampoules one by one onto a moving eccentric ampoule rack in groups of four. During the rack's stoppage, pre-gassing, filling, post-gassing, pre-heating, and final sealing occur sequentially. The filled and sealed ampoules are then automatically collected on a collection tray without any manual handling. This streamlined process confirms high efficiency and consistency, making the R&D lab ampoule filling and sealing machine an invaluable asset for laboratories and production facilities. The automatic functions and strong construction of the machine deliver reliable performance and easy integration into various industrial applications.

Technical Specification of R&D Lab Ampoule Filling and Sealing Machine:

Model:	LI – AFS 1L
NO. of Head	Single
Ampoule Handling Range	1ml to 20ml
Production Output	15 to 30 ampoules/minute
Filling Accuracy	± 1%
Require Gas for Sealing	LPG & Oxygen (O₂)
Nitrogen Flushing	Pre & Post Nitrogen Flushing Available
Power Specification	0.5 H.P.
Electrical Characteristics	230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts	Made from Stainless Steel 316L
Non-Contact Parts	Made from Stainless Steel 304
Overall Dimension	915mm (L) x 61 Omm (W) x 965mm (H)
* Power voltage can be adjusted as per customer's domestic power voltage requirements. * Rights of technical improvements & modification reserved. * Illustrations & dimensions are shown for information purpose only.

R&D Lab Ampoule Filling & Sealing Machine – FAQs

A compact bench-top machine designed to accurately fill and flame-seal glass ampoules for pharmaceutical, Ayurvedic, and cosmetic product development, stability batches, and regulatory samples.

It fills ampoules using a calibrated pump system and then hermetically seals them using an oxy-gas flame sealing mechanism within seconds.

Aqueous injections, oil-based formulations, herbal extracts, ophthalmic solutions, cosmetic serums, and diagnostic liquids.

It allows Ayurvedic manufacturers to produce sealed stability and regulatory submission batches before investing in commercial-scale lines.

For developing premium single-dose cosmetic ampoules used in stability testing, sampling, and product launches.

Standard glass ampoules from 1 ml to 30 ml with ±1% filling accuracy.

Yes — typically 10–30 ampoules per minute, suitable for ICH stability batches and clinical samples.

Ceramic piston pumps for accuracy and solvent compatibility, or peristaltic pumps for biological and shear-sensitive liquids.

A focused oxy-gas flame melts the ampoule neck, forming a smooth, hermetic seal.

Yes — nitrogen purging protects oxygen-sensitive pharma and cosmetic formulations during filling.

SS 316L product-contact parts, calibrated filling system, documented sealing parameters, and compatibility with aseptic environments.

Yes — compact footprint allows placement inside laminar airflow workstations for aseptic filling.

SS 316L, borosilicate glass, PTFE tubing — ensuring chemical compatibility and GMP compliance.

It produces consistent, hermetically sealed ampoules required for long-term stability and regulatory submissions.

Flushing, disassembly, WFI rinsing, drying, and documented cleaning SOP compliance between batches.

Yes — with ceramic piston pump and optional heating for viscous oil-based preparations.

Enables rapid development of premium single-dose ampoule cosmetic products for sampling and launch.

Installation, operator training, calibration services, spare parts, and technical support.

Yes — when operated under aseptic conditions with documented accuracy and sealing validation.

Consider ampoule size range, formulation type, nitrogen purging needs, accuracy, throughput, and supplier support.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

R&D Lab Ampoule Filling and Sealing Machine