R&D Vial Filling Stoppering Cap Sealing Machine

R&D Vial Filling Stoppering Cap Sealing Machine

R&D Vial Filling Stoppering Cap Sealing Machine

Lodha International LLP is the leading manufacturer of the R&D vial filling stoppering cap sealing machine. When space is limited, the LODH LI-LVF 1S vial filling and stoppering machine is an excellent choice. Designed with hood isolation and laminar flow in mind, this compact machine efficiently handles vial filling and stoppering with minimal space requirements. It can fully or partially insert stoppers into containers, accommodating a wide range of liquid filling and sealing needs. The LI-LVF 1S serves high fill accuracy and can process up to 40 containers per minute. It accurately fills volumes from 2 ml to 250 ml of liquid and offers the flexibility of using either piston pumps or peristaltic pumps for the filling process.

Chat with Expert
Order Now

This capable vial filling machine can incorporate several independent filling processes, all of which are activated by the machine's PLC. Changing between different container forms is quick and straightforward, and you can save various recipes for future use. As a premier R&D lab vial filling machine manufacturer, Lodha International LLP provides advanced machinery that meets the precise needs of research and development labs. Our vial filling stoppering cap sealing machine is ideal for those seeking a reliable, high-performance solution for their vial filling and sealing operations.

Salient Features of R&D Vial Filling Stoppering Cap Sealing Machine:

  • Capable of filling volumes from 2 ml to 100 ml
  • Makes use of aseptic filling with piston pump or peristaltic pump
  • High filling accuracy of ±1%
  • Easy validation for filling systems in both small and large batch production
  • Contact parts made from stainless steel 316L, with the framework constructed from stainless steel 304
  • Adjustable speed with variable frequency drive

Process Operation of R&D Vial Filling Stoppering Cap Sealing Machine

After disinfecting the vial tray, it is placed on the machine's "In-feed" turntable. The vials are then moved along an SS conveyor and grabbed by a star wheel. The vials are filled using an SS syringe. Once filled, a pneumatic system with a cylinder uses compressed air to attach rubber stoppers to the vials. The filled vials with inserted stoppers are then transported by the SS conveyor to a collection tray, completing the process efficiently and hygienically. This operation makes sure precise and sterile handling of vials, making the R&D vial filling stoppering cap sealing machine an important tool for various industries. Its compact design and advanced features allow for easy integration into any lab or production setup, improving productivity and maintaining high-quality standards.


Technical Specification of R&D Vial Filling Stoppering Cap Sealing Machine:

Model: LI-LVF 1S LI-LVF 2S
Mode of Operation Automatic Automatic
Direction of Movement Left to Right Left to Right
Vial Sizes 2ml to 100ml 2ml to 100ml
Vial Diameter 15mm to 50mm* 15mm to 50mm*
Vial Height 75mm Maximum 75mm Maximum
Rubber Stopper Diameter 13mm and 20mm 13mm and 20mm
Production Output Up to 20 Vial per minute Up to 40 Vial per minute
Filling Accuracy +/- 1% to the filling volume +/- 1% to the filling volume
Power Load 1 HP 1 HP

R&D Vial Filling Stoppering & Cap Sealing Machine – FAQs

A compact bench-top precision system designed to fill vials, insert rubber stoppers, and crimp aluminum caps — producing hermetically sealed vial samples for pharmaceutical, Ayurvedic, and cosmetic R&D applications.

It sequentially fills the vial using a calibrated pump, inserts a rubber stopper with controlled force, and crimps an aluminum cap to create a tamper-evident, hermetic seal.

Aqueous injections, oil-based parenterals, lyophilized products, reconstitutable powders, biologicals, herbal extracts, and cosmetic concentrates.

It enables small-batch sealed vial production for AYUSH dossier submission, stability testing, and export sample preparation before commercial investment.

For developing premium vial-packaged serums and treatments used in stability testing, sampling, and international product launches.

Standard 2 ml to 100 ml vials (2R–50R formats) with filling accuracy of ±0.5% to ±1%.

Ceramic piston pumps for high accuracy and solvent compatibility, or peristaltic pumps for gentle filling of biological and shear-sensitive products.

Yes — its compact design allows operation inside ISO Class 5 laminar airflow workstations for aseptic processing.

Accurate stopper seating ensures container closure integrity (CCI) and prevents leakage or stability failures.

A precision rotary crimping head applies uniform pressure around the cap flange to achieve consistent hermetic sealing.

Yes — it supports half-stoppering for freeze-drying studies before final crimp sealing.

Yes — integrated nitrogen purging protects oxygen-sensitive pharmaceutical and cosmetic formulations.

Material certificates, calibration certificates, IQ documentation, filling accuracy reports, and cleaning SOP guidance.

It produces consistent sealed samples suitable for vacuum decay, dye ingress, and headspace gas analysis testing.

SS 316L stainless steel, borosilicate glass, and PTFE components for full GMP compliance.

It produces uniform, hermetically sealed vials required for long-term, intermediate, and accelerated stability programs.

Flushing, disassembly, WFI rinsing, and documented cleaning SOP compliance between batches.

Yes — with optional volumetric auger or dosing systems for powder and lyophilized intermediates.

Installation, training, calibration services, spare parts supply, and ongoing technical support.

Evaluate vial size range, formulation type, lyophilization needs, nitrogen purging, accuracy, throughput, GMP documentation, and supplier support.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Related Products

R&D Lab Ampoule Filling and Sealing Machine R&D Lab Vial Filling, Stoppering & Cap Sealing Machine R&D Lab Bottle Filling and Capping Machine R&D Lab Bench Top Capsule Filler R&D Lab High Shear Mixer Granulator R&D Lab Fluid Bed Dryer R&D Lab Roll Compactor R&D Lab Multi Mill R&D Lab Vibro Sifter R&D Lab Mini Rotary Tablet Press R&D Lab Coating Pan R&D Lab Vacuum Tray Dryer R&D Lab Tray Dryer R&D Lab Octagonal Blender R&D Lab Double Cone Blender R&D Lab V Cone Blender R&D Lab Conta Blender R&D Lab Ribbon Blender R&D Lab 100 Holes Capsule Filler R&D Lab Starch Paste Kettle R&D Lab Filter Press R&D Lab Colloid Mill R&D Lab Sigma Mixer R&D Lab Single Punch Tablet Press Semi-Automatic Cartooning Machine

Scan the QR to call