Oral Liquid Production Plant

Oral Liquid Manufacturing Plant

Oral Liquid Manufacturing Plant

Oral Liquid Manufacturing Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.
The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.
Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.

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Oral Liquid Manufacturing Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.
The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.
Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.
The Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels. The plant offers a complete system that can be a major saver on power and labour. It also has the option of a boiler for steam heating or electrical heating so that the desired temperature is maintained. It has been designed to operate single-handedly and controls all the functions with the help of a PLC control with an HMI touch screen. Its features include coils for heating and cooling with an internal vacuum to facilitate the transfer of sugar direct from the storing area to the sugar syrup vessel. The inline filters ensure accurate filtration and the homogenizers are provided for suspension with recirculation. A transfer pump regulates the transfer of ready products to the filling line with accurate load cells for a weighing system. This comprehensive unit can deliver total efficacy with lowered costs and quicker downtime.

Liquid Manufacturing Plant Consists:

  • Sugar Melting Vessel
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Filtration unit
  • Storage Vessel
  • Control Panel
  • Product Piping
  • Working Platform
  • This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
  • Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechanical system or manually.
  • Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model).
  • Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
  • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
  • The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
  • Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
  • Entry of all propeller agitations are from bottom through a specially designed mechanical seal face

Salient Features of Oral Liquid Manufacturing Plant:

  • The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are CGMP (paint free construction)
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on
  • demand.
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
  • Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.
  • Capacity: 500 Litres to 5000 Litres

Liquid Manufacturing Plant Applications:

  • CoughSyrups
  • Oral Drops
  • Expectorants
  • Antacid Suspensions

Oral Liquid Manufacturing Plant Video

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Oral Liquid Manufacturing Plant FAQs

An Oral Liquid Manufacturing Plant is a complete, integrated system of vessels, mixers, homogenizers, filters, and transfer pumps designed to manufacture pharmaceutical syrups, suspensions, solutions, drops, and emulsions in a closed-circuit, contamination-free, GMP-compliant environment.

Ayurvedic manufacturers producing herbal syrups, tonics, kadhas, and botanical liquid formulations need a plant that handles natural extracts with precise temperature control and minimum manual handling — preserving herbal potency in every batch.

Yes — cosmetic companies producing skin tonics, face washes, micellar waters, hair serums, and liquid beauty formulations can achieve hygienic, consistent, large-batch production meeting GMP and cosmetic safety standards.

The plant produces pharma-grade syrups, oral suspensions, oral solutions, oral drops, oral emulsions, elixirs, antacid mixtures, pediatric drops, and Ayurvedic herbal liquid formulations in one versatile system.

The entire process operates within a sealed, vacuum-driven system, eliminating human contact and preventing microbial, particulate, and cross-contamination.

Yes — built with SS 316 contact parts, hygienic construction, mirror-polished interiors, and GMP-compliant design suitable for regulated pharma markets.

Yes — optional CIP systems clean vessels, pipes, and fittings without dismantling, reducing downtime and preventing cross-contamination.

Available from 50–200 liter R&D models up to 1,000L, 2,000L, 5,000L and higher commercial production capacities.

Yes — supports sugar-based syrups and sugar-free formulations using sorbitol, stevia, or saccharin with flexible vacuum ingredient charging.

Yes — complete turnkey solutions including manufacturing plant, liquid filling machines, bottle washing, capping, labeling, and sealing equipment.

The control panel displays live product temperature and critical process parameters digitally, ensuring precise batch control and preventing thermal degradation of heat-sensitive pharma or Ayurvedic ingredients.

Yes — flameproof configurations with spark-proof electrical components are available for safe production of alcohol-based herbal liquids in enclosed GMP environments.

A zero-hold-up filter press with fine filter cartridges removes undissolved particles, herbal residues, and contaminants before the product reaches the filling line.

Yes — precise temperature control and gentle mixing make it ideal for pediatric syrups, vitamin drops, and high-potency low-volume formulations requiring strict dosing accuracy.

The double jacket enables controlled heating and cooling using steam or chilled water, protecting botanical extracts and volatile ingredients during processing.

Yes — the system is engineered for efficient operation by a small trained team, reducing labor costs while maintaining GMP compliance.

Vacuum-driven transfer eliminates manual pouring or handling, significantly reducing contamination risk and ensuring superior hygienic standards.

Yes — an inline high-speed homogenizer with recirculation loop ensures uniform dispersion, stable suspensions, and consistent dose delivery.

Share your batch capacity, product type, automation level, and GMP requirements with Lodha Pharma’s technical team to receive a customized quotation and complete turnkey proposal.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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