Servo PLC Based Ampoule Filling Machine

Single Head Ampoule Filling & Sealing Machine

Servo PLC Based Ampoule Filling Machine

Lodha International LLP is the top manufacturer of Servo PLC Based Ampoule Filling Machines. We lead the industry with our advanced ampoule filling and closing technology. Our machines are perfect for both small and large production. We are work as standalone units or be part of a high-performance production line. Our machines can handle both closed and open ampoules, making them ideal for packaging liquid pharmaceutical products. The servo system has precise filling, and the machines can use either rotary piston pumps or peristaltic pumps based on your needs.
As a leading ampoule filling machine manufacturer, Lodha Pharma is dedicated to providing high-quality, advanced machines. Our machines include a touch screen HMI that makes it simple to modify the filling and volume settings because they are completely servo-driven. We customize our PLC based ampoule filling machines to meet your specific requirements, confirm that they are effective and accurate. Known for our expertise, we are a top PLC based ampoule filling sealing machine manufacturer and exporter. Lodha Pharma is for a quality and innovative solutions in pharmaceutical packaging, support of our dedication to superior service and quality.

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Servo PLC Based Ampoule Filling Machine Salient Features

  • A special wheel moves the ampoules smoothly and without breaking them
  • The machine is small and can easily fit with other equipment on a production line
  • It uses advanced servo technology for precise filling, with an accuracy of up to 0.05%
  • The filling is done using a special pump
  • The machine rotates the ampoules to prevent foaming
  • It seals the ampoules tightly in two steps
  • It can be used with special cleanroom units
  • It's designed to work with glass ampoules ranging from 1ml to 10ml
  • It has an automatic filling system controlled by a PLC (programmable logic controller) and a touch screen interface
  • It can be equipped with a conveyor belt to automatically feed the ampoules
  • Each filling pump has its own motor for precise control
  • It can be connected to a pressure blower for gas operations

Servo PLC Based Ampoule Filling Machine Process Operation

The process of the Servo PLC Based Ampoule Filling Machine begins with empty, washed, and sterilized ampoules being automatically received on a wire mesh conveyor belt from the sterilizing tunnel. These ampoules are then loaded onto the conveyor belt, which transports them to the segment wheel. The ampoules are moved to a conveyor system by the segment wheel. The sterilized ampoule tray is directly loaded into the unit's slant hopper. The synchronized star wheel then delivers the ampoules one by one onto the moving eccentric ampoule rack, which can handle single, two, four, or six ampoules at a time.
The pre-gassing, filling, post-gassing, pre-heating, and final sealing processes take place out in order as the ampoule rack moves and is ended. This make sure that the ampoules are properly filled and sealed without any contamination. Once the ampoules are filled and sealed, they are automatically collected on a collection tray without any need for manual handling. This automated process provides high efficiency and maintains the sterility of the ampoules throughout the filling and sealing operation.

Technical Specification of Servo PLC Based Ampoule Filling Machine

Model No. LI-AFS 4 LI-AFS 6S LI-AFS 8S
Ampoule Filling Range 1 ml to 10 ml 1 ml to 10 ml 1 ml to 10 ml
Production Output Approx.55 to 100 ampoules/min. Upto 150 ampoules/ min. Upto 200 ampoules/ min.
Filling Accuracy ±1 ±1 ±1
Require Gas for Sealing LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available
Power Specification 1 H. P 1 H. P 1 H. P
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Stainless Steel 316L Stainless Steel 316L Stainless Steel 316L
Non-Contact Parts Stainless Steel 304 Stainless Steel 304 Stainless Steel 304
Overall Dimension 1200mm (L) x 1070mm (W) x 965mm (H) 1180mm (L) x 1075mm (W) x 975mm (H) 1180mm (L) x 1075mm (W) x 975mm (H)
* Specification can be changed as per customers’ requirements

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Faq's

The Servo PLC Based Ampoule Filling Machine integrates servo motor technology and PLC-based control systems — it allows real-time parameter adjustment, providing unmatched flexibility and reliability — these machines are perfect for complex or delicate formulations requiring precise filling volumes Pharmafillermachines — making it the definitive choice for regulated pharma injectable manufacturers, Ayurvedic sterile preparation companies, and premium cosmetic ampoule brands that demand the highest level of precision, automation, and audit-ready control.

The Ampoule Filling and Sealing Machine with servo based system has been designed and built in compliance with cGMP standards — the basic design principle and the type of operation offers optimum reliability for conveying the ampoule for the filling (servo based) and sealing process and out-feed Lodha Pharma — ensuring it is fully audit-ready for WHO-GMP, US FDA, EU GMP, and CDSCO facility inspections across pharma injectable, Ayurvedic sterile, and cosmetic ampoule manufacturing units.

A servo-based filling machine can produce up to 200 ampoules per minute Lodha Pharma — with output ranging from 25 to 200 ampoules per minute depending on machine model, ampoule size, fill volume, and liquid characteristics — giving pharma, Ayurvedic, and cosmetic manufacturers a highly scalable filling solution that can grow with their production demands without requiring a new machine investment.

The machine is suitable to fill 1ml to 20ml ampoules in LI-AF 1P and 2P models and 1ml to 10ml in LI-AF 4P, 6P, and 8P models Lodha Pharma — covering the complete spectrum of ampoule sizes used across pharma injectable production, Ayurvedic sterile liquid formulations, and cosmetic ampoule packaging for both Indian domestic markets and international export destinations.

The machine is equipped with a PLC and HMI based control panel for auto fill volume adjustments Lodha Pharma — allowing operators to set, monitor, and fine-tune all filling parameters directly from a touchscreen interface — eliminating manual calibration guesswork, reducing operator-dependent errors, and enabling quick recipe-based batch changeovers that keep your pharma, Ayurvedic, and cosmetic production schedules consistently on track.

Centering of ampoule necks during pre-heating, post heating, gas flushing, and liquid filling is servo-based — rotation of ampoule necks in the pre-heating and heating station Lodha Pharma — this servo-driven precision centering ensures every ampoule neck is perfectly aligned and rotated at each critical process stage, delivering consistent fill accuracy and a uniform hermetic seal quality that manual or cam-driven centering systems simply cannot replicate.

Co-eccentric nozzles allow very quick and precise filling Lodha Pharma — this advanced nozzle geometry moves in perfect synchrony with the ampoule transport path during the fill stroke, delivering each exact dose of liquid into the ampoule with minimal turbulence, zero drip, and no foaming — critical for maintaining fill accuracy and product integrity across pharma injectables, Ayurvedic sterile liquids, and cosmetic ampoule formulations.

The linear conveying system consists of a cam-controlled walking beam, a narrow ampoule slide rail, an upper and lower centering beam with corresponding back up supports as well as the pressure rollers in the sealing area Lodha Pharma — this precision-engineered multi-component transport system ensures every ampoule is held, guided, and positioned with exceptional stability throughout the entire high-speed filling and sealing cycle, minimizing breakage, spillage, and seal defects.

The machine has an option of attaching a wire mesh conveyor for connection to a sterilization tunnel Lodha Pharma — enabling pharma manufacturers to create a completely integrated sterile filling line where depyrogenated ampoules transfer directly from the tunnel to the servo-based filling and sealing station without any manual handling — a critical requirement for Grade A/B injectable sterile manufacturing environments and WHO-GMP validated Ayurvedic sterile facilities.

All contact parts are made from AISI SS 316L and other non-contact parts are made from AISI SS 304 Lodha Pharma — the highest pharmaceutical-grade stainless steel grades — ensuring zero contamination risk, full corrosion resistance, easy autoclaving and CIP/SIP cleaning between batches, and complete compliance with cGMP, WHO-GMP, US FDA, and EU GMP material standards for all product types from pharma injectables to Ayurvedic sterile preparations and premium cosmetic ampoules.

For Ayurvedic manufacturers, the servo-driven filling system delivers precise, repeatable fill volumes for every ampoule — combined with pre-gassing and post-gassing nitrogen flushing, the machine protects sensitive phytochemical actives and volatile herbal extracts from oxidation during filling — while the PLC-based recipe storage allows quick, validated changeovers between multiple Ayurvedic sterile formulations on a single production line.

Its advantages are fast speed, low maintenance, and a high output — it is used in pharmaceutical industry and cosmetic industry Lodha Pharma — and for cosmetic brands, the servo-driven precision ensures every high-value vitamin C serum, hyaluronic acid ampoule, collagen booster, or peptide treatment receives an exactly measured dose — maintaining the active ingredient concentration, product efficacy, and premium quality that luxury cosmetic consumers and global export markets demand.

The machine is equipped with PLC and HMI based control panel for auto fill volume adjustments Lodha Pharma — and with recipe storage capability, your pharma, Ayurvedic, or cosmetic production team can save validated fill parameters for every product, recall them instantly at the start of each batch, and eliminate the need for manual recalibration — dramatically reducing changeover time, human error, and batch-to-batch fill variation across your entire ampoule product portfolio.

The machine is equipped with a pre-warming station Lodha Pharma — this controlled pre-heating stage gently warms each ampoule neck to the ideal temperature before the final sealing flame is applied, ensuring a consistent, clean, and hermetically secure tip closure across every ampoule — significantly reducing imperfect seals, micro-leaks, and tip deformation that lead to batch rejections in pharma injectable, Ayurvedic sterile, and cosmetic ampoule production.

With a wide range of models to suit different formats and production requirements, customers will be able to find a machine appropriate to their needs Lodha Pharma — Lodha Pharma offers the Servo PLC Based Machine in single head (1P), double head (2P), four head (4P), six head (6P), and eight head (8P) configurations — allowing pharma, Ayurvedic, and cosmetic manufacturers to select the exact head count that matches their current production volume and future scalability requirements.

Whether it is the advanced Automatic Ampoule Filling and Sealing Machine, the high-speed Automatic Ampoule Filler Sealer, or the precision-driven Servo PLC Based Ampoule Filling Machine, Lodha International LLP offers reliable equipment tailored to your unique production needs — investing in these machines not only enhances productivity but also boosts compliance and product safety Pharmafillermachines — making it the preferred choice for Indian pharma manufacturers targeting WHO Pre-Qualification, US FDA, EU GMP, and other international regulatory approvals.

Minimum change over time, little maintenance, and easy cleaning — the sterilized ampoule tray is directly loaded into the slant hopper of the unit Lodha Pharma — and with fully removable SS 316L contact parts for autoclaving or CIP cleaning, servo-based quick parameter recall, and a large bottom opening for thorough internal cleaning access, the machine is engineered to minimize inter-batch downtime and keep your pharma, Ayurvedic, and cosmetic production schedules consistently on track.

Absolutely. The single and double head servo-based models provide the same PLC-driven fill accuracy, nitrogen flushing capability, and recipe storage functionality as the larger multi-head production models — making them ideal for pharma R&D labs, Ayurvedic product development units, and cosmetic innovation teams that need a cGMP-compliant, servo-based ampoule filling platform for small-scale validation batches, comparative trials, and regulatory submission stability studies.

We are continuously developing and modifying Ampoule Filling and Sealing Machine to customer's specific needs Lodha Pharma — and we also provide PLC and HMI based automation features with our ampoule filling machines as per customer's specific requirements Lodha Pharma — meaning Lodha Pharma's engineering team can tailor servo parameters, head count, fill volume range, HMI configuration, clean room enclosure design, tunnel connection interface, and rejection system to precisely match your pharma, Ayurvedic, or cosmetic manufacturing requirements.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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