Double Head Injectable Powder Filling with Rubber Stoppering Machine

Double Head Injectable Powder Filling with Rubber Stoppering Machine

Double Head High Speed Injectable Powder Filling Rubber Stoppering Machine

Automatic Double Head-Double Track Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-DTPF 8 is suitable for Round Vials with maximum speed of 250 Vials per minute. Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS316 Materials.
The Machine is equipped with Double Head Double Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Double Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head system for higher fill volume using multiple dose system.

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Special Features of Double Head High Speed Injectable Powder Filling Rubber Stoppering Machine:

  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization
  • Machine construction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismantle for easy cleaning
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breakage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation

Technical Specification of Double Head High Speed Injectable Powder Filling Rubber Stoppering Machine

Model No. LI-DTPF 8
Vial Diameter 25mm to 38mm
Vial Height 75mm Maximum
Rubber Stopper Diameter 20mm
Fill Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 28% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 5.0 H.P.
Compressed Air Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum 28” Hg. @ 500 LPM - 2 pumps, provided by Customers only
Conveyor Height 815-940 mm
Speed Max. 250 Vials per minute in Single Dose,
Max. 120 Vials per minute in Double Dose,
Max. 80 Vials per minute in Tripple Dose
and Max. 60 Vials per minute in Four Dose system
* Specification can be changed as per customers’ requirements

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Faq's

The Automatic Double Head Double Track Injectable Powder Filling with Rubber Stoppering Machine Model LI-DTPF 8 is suitable for Round Vials with maximum speed of 250 vials per minute — with specially machine construction in fully Stainless Steel finish including machine frame structure — the machine is equipped with Double Head Double Track Eight Port Twin Powder Wheel, which works on Vacuum and Air Systems to fill powder in vials, with on-line Vibrator type Rubber Stoppering system operating in a continuous mode with synchronized speed of machine Lodhapharma — making it the absolute pinnacle of injectable powder filling technology for large-scale pharma, Ayurvedic, and cosmetic vial production facilities.

The Double Head Injectable Powder Filling with Rubber Stoppering Machine Model LI-DPF 8 is engineered for efficiency and high speed with the capability to fill up to 240 vials per minute — while the Double Head High Speed Injectable Powder Filling Machine Model LI-DTPF 8 is built for maximum efficiency, capable of filling up to 250 vials per minute Lodha Pharma — the LI-DTPF 8's Double Head Double Track configuration delivers maximum simultaneous throughput, making it the right choice for large-scale pharma antibiotic, Ayurvedic dry powder, and cosmetic active powder vial manufacturers running multi-shift commercial production operations.

Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System helps to achieve speed of 240 vials per minute using twin track twin head or can be used for higher fill volume with single track twin head system at 120 vials per minute Lodha Pharma — and with the Double Head Double Track Eight Port Twin Powder Wheel, maximum speed of 250 vials per minute is achieved Lodhapharma — delivering the highest injectable powder filling throughput available in Lodha Pharma's complete powder filling machine range.

All parts coming in contact with Powders are made from SS316 Materials — specially machine construction in fully Stainless Steel finish including machine frame structure Lodhapharma — meeting the strictest cGMP, WHO-GMP, and US FDA material compliance requirements for sterile pharma antibiotic injectable powders, Ayurvedic sterile dry formulations, and cosmetic active powder vials — ensuring zero contamination risk, full corrosion resistance, and easy autoclaving and CIP sterilization between production batches at full high-speed operating conditions.

The machine has a filling accuracy of +/- 1%, depending on powder at controlled humidity below 30% Rh — as the powder wheel rotates, the powder remains in the port due to the vacuum until it is directly above the container — compressed air or nitrogen gas is then used to flush the powder from the port into the container one by one Lodha Pharma — maintaining ±1% fill weight accuracy simultaneously across both heads and both tracks at maximum production speed — a critical requirement for pharma antibiotic injectable powders where exact dosage is a patient safety and regulatory compliance imperative.

With on-line Vibrator type Rubber Stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodhapharma — this continuous-mode synchronization ensures that every powder-filled vial across both double tracks is immediately and precisely stoppered in the same automated operation at full production speed — eliminating any gap between filling and sealing that could expose your sterile pharma, Ayurvedic, or cosmetic powder product to moisture ingress or environmental contamination.

Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation Lodhapharma — at 250 vials per minute, independently driven infeed and outfeed turntables are essential for maintaining smooth, continuous vial flow into and out of both double-track filling stations simultaneously — eliminating the vial jams, toppling incidents, and production stoppages that would otherwise occur at such high operating speeds on pharma and Ayurvedic injectable powder lines.

Absolutely. The machine's SS316 powder contact parts, dual mechanical hopper agitation, vacuum-and-air precision filling across two tracks simultaneously, continuous-mode rubber stoppering, and fully cGMP-compliant stainless steel construction make it fully capable of handling commercial-volume Ayurvedic sterile dry powder formulations — whether standardized herbal plant extracts, spray-dried phytochemical concentrates, or Ayurvedic dry powder injectable preparations requiring the highest throughput and fill accuracy standards.

These versatile machines are also capable to handle bottles of different shapes, sizes, and materials — various models of high quality powder filling machines are known for their unmatched performance and reliability — these machines are widely used in different industries like pharmaceutical, chemicals, cosmetics, agriculture, and food Lodhapharma — making the LI-DTPF 8 equally suited for cosmetic brands filling collagen powder vials, vitamin C powder ampoules, enzyme actives, skin brightening powder formulations, and other high-value dry cosmetic active ingredient preparations at the maximum commercial production volumes that premium cosmetic ampoule brands demand.

Moving conveyor above the top plate maintaining proper gap for meeting current application needs Lodha Pharma — this elevated conveyor positioning creates an optimal working gap above the machine's top plate that accommodates laminar airflow units, isolators, and RABS systems in Grade B/C clean room environments — making the Double Head High Speed Machine fully compatible with the most stringent sterile manufacturing environment requirements for large-scale pharma injectable and Ayurvedic sterile powder production facilities.

A more advanced form of this machine is the Double Head Injectable Powder Filling with Rubber Stoppering Machine, which has a maximum speed of 250 vials per minute — the machine parts that come in contact with powders are made up of SS316 material Lodha Pharma — and the No Vial – No Fill interlock system operates independently across both double tracks — automatically halting powder dispensing from both heads whenever a vial is absent from either filling station, preventing costly dual-track pharmaceutical powder wastage and batch contamination at maximum production speeds.

Filled containers are immediately separated on the conveyor by a vial separator and moved to the stoppering station — here, sterilized and siliconized rubber stoppers stored in a vibratory bowl are vertically stacked and fed into the stopper chute — the containers are held securely between timing belts, picking up the rubber stopper from the chute's exit end — this entire process has perfect and efficient filling and stoppering, with minimal waste and high accuracy, making the machine indispensable for pharmaceutical production Lodha Pharma — operating seamlessly across both tracks simultaneously at 250 vials per minute.

The Double Head High Speed Machine incorporates multiple integrated safety interlocks — including automatic shutdown on low air pressure, low vacuum levels, and rubber stopper depletion — protecting against defective fill weights, unstopped vials, and batch quality failures that are especially devastating on a 250 vials per minute double-track production line where even a 30-second undetected failure could produce hundreds of defective vials requiring batch rejection.

As the powder wheel rotates, the powder remains in the port due to the vacuum until it is directly above the container — compressed air or nitrogen gas is then used to flush the powder from the port into the container one by one Lodha Pharma — with eight ports per wheel and twin wheels operating simultaneously across double tracks, the LI-DTPF 8's filling system cycles through powder charges at the precise rate needed to maintain both ±1% fill accuracy and 250 vials per minute throughput — without any compromise between speed and dosing precision.

The Double Head High Speed Injectable Powder Filling Machine Model LI-DTPF 8 is built for maximum efficiency, capable of filling up to 250 vials per minute — Lodha International LLP's machines are known for their superior quality, performance, and quality, handling a range of bottle shapes, sizes, and materials — the technology used in these machines guarantees precision, speed, and versatility, making them a top choice for businesses needing efficient powder filling solutions Lodha Pharma — delivering a cost-per-vial that is unmatched by any lower-speed configuration in the market.

This automatic vial filling machine has high accuracy and quality in dry powder filling, making it easy to operate and minimizing powder wastage while handling a high volume of vials per hour — the machine is available in various combinations of filling heads and powder wheels to achieve higher speeds or larger fill volumes as required by the customer Lodha Pharma — and with SS316 contact parts, ±1% fill accuracy, and sealed clean room-compatible construction, the LI-DTPF 8 meets all the material and process requirements for filling highly potent pharma compounds including broad-spectrum antibiotics, antifungals, and other sterile injectable dry powder formulations.

Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System helps to achieve speed of 240 vials per minute using twin track twin head or can be used for higher fill volume with single track twin head system at 120 vials per minute Lodha Pharma — this operational flexibility allows large pharma, Ayurvedic, and cosmetic manufacturing facilities to run the LI-DTPF 8 in single-track mode for specialized smaller-batch products and switch to full double-track operation for commercial peak production periods — maximizing overall machine utilization across diverse product portfolios.

The LI-PVF model is constructed with a stainless-steel finish, including the frame, and adheres to cGMP standards — this machine delivers exceptional performance while maintaining the highest safety and hygiene standards Lodha Pharma — and Lodha International LLP offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries Lodha Pharma — making the LI-DTPF 8 a validated, audit-ready solution for Indian pharma manufacturers targeting WHO Pre-Qualification, US FDA, EU GMP, and MHRA regulatory approvals.

At Lodha International LLP, we offer a wide range of high performing powder filling machines — these versatile machines are also capable to handle bottles of different shapes, sizes, and materials — various models of our high quality powder filling machines are known for their unmatched performance and reliability Lodhapharma — and their engineering team can customize track configuration, powder wheel port count, hopper capacity, turntable speed, rubber stopper chute design, clean room enclosure specifications, RABS interface, and moving conveyor height to precisely match your pharma, Ayurvedic, or cosmetic facility layout and regulatory validation requirements.

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