Double Head -Double Track Injectable Powder Filling Machine with Rubber Stoppering

Double Track Injectable Powder Filling Machine with Rubber Stoppering

Double Head Injectable Powder Filling Rubber Stoppering Machine

Automatic Double Head -Double Track Injectable Powder Filling with Rubber Stoppering Machine: Model: LI-DPF 8 is suitable for Round Vials with maximum speed of 120 and/or 250 Vials per minute. Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials.
The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head or can be used for Single Head operation also with speed of 120 vials per minute.

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Special Features of Double Head Injectable Powder Filling Rubber Stoppering Machine

  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
  • Machine construction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismantle for easy cleaning
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breakage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation

Technical Specification of Double Head Injectable Powder Filling Rubber Stoppering Machine

Model No. LI-DPF 8
Vial Diameter 25mm to 38mm
Vial Height 75mm Maximum
Rubber Stopper Diameter 20mm
Fill Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 28% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 4.0 H.P
Compressed Air Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Speed Max. 120 or 250 Vials per minute in Single Dose, Max. 60/120 Vials per minute in Double Dose, Max. 40/80 Vials per minute in Tripple Dose and Max. 30/60 Vials per minute in Four Dose system
* Specification can be changed as per customers’ requirements

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Faq's

The Double Head Injectable Powder Filling with Rubber Stoppering Machine Model LI-DPF 8 is engineered for efficiency and high speed, with the capability to fill up to 240 vials per minute — designed with a twin powder wheel system, this machine can be customized for either single or double track operation, making it an ideal choice for large-scale injectable powder filling applications Lodha Pharma — the definitive high-volume production upgrade for pharma antibiotic injectable manufacturers, Ayurvedic sterile dry powder producers, and cosmetic active powder vial brands that demand maximum throughput with uncompromised fill accuracy.

Automatic Double Head-Double Track Injectable Powder Filling with Rubber Stoppering Machine Model LI-DPF 8 is suitable for Round Vials with maximum speed of 120 and/or 250 vials per minute Lodha Pharma — and the Double Head Injectable Powder Filling with Rubber Stoppering Machine has a maximum speed of 250 vials per minute, incorporated with a double head double track eight port twin powder wheel which works in vacuum and air systems to fill powder in vials Lodha Pharma — making it one of the fastest injectable powder filling solutions available from an Indian pharma machinery manufacturer.

The machine is equipped with Double Head Double Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to fill powder in Vials, with on-line Vibrator type Rubber Stoppering system — the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodhapharma — the twin heads simultaneously fill two vials per cycle across two parallel tracks, quadrupling the throughput of a single-head single-track system while maintaining the same precise fill weight accuracy in every vial produced.

The Double Head Injectable Powder Filling Machine Model LI-DPF 8 can handle up to 250 vials per minute — it is built with stainless steel for durability and features turntables for smooth vial movement — the machine's twin powder wheel uses vacuum and air systems for precise filling, while the rubber stoppering system works in sync to maintain accuracy — the double track system allows for flexible operation offering different speed options Pharmafillermachines — making it the ideal upgrade for any pharma, Ayurvedic, or cosmetic facility that has outgrown the capacity of its existing single-head powder filling line.

All parts coming in contact with Powders are made from SS316 Materials — specially machine construction in fully Stainless Steel finish including machine frame structure Lodha Pharma — meeting the strictest cGMP, WHO-GMP, and US FDA material compliance requirements for sterile pharma antibiotic injectable powders, Ayurvedic sterile dry formulations, and cosmetic active powder vials — ensuring zero contamination risk, full corrosion resistance, and easy autoclaving and CIP sterilization between production batches.

With on-line Vibrator type Rubber Stoppering system — the stopper inserting system operates in a continuous mode with synchronized speed of machine Lodhapharma — this continuous-mode synchronized stoppering system ensures that every powder-filled vial across both tracks is immediately and precisely stoppered in the same automated operation — eliminating any gap between filling and sealing that could expose your sterile pharma, Ayurvedic, or cosmetic powder product to contamination or moisture ingress.

Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation Lodha Pharma — these independently driven infeed and outfeed turntables automatically regulate vial flow speed to perfectly match the double-head, double-track filling station's operating rate — eliminating vial jams, toppling, and production stoppages that reduce overall equipment efficiency on high-speed pharma, Ayurvedic, and cosmetic powder vial filling lines.

Specially machine construction in fully Stainless Steel finish including machine frame structure Lodha Pharma — the fully SS-clad exterior surfaces, SS316 powder contact parts, and SS304 structural elements combine to deliver a machine that is visually hygienic, easy to wipe down and sanitize, audit-ready for regulatory inspections, and fully compatible with Grade B/C clean room environments used in pharma injectable and Ayurvedic sterile dry powder manufacturing facilities.

Designed with a twin powder wheel system, this machine can be customized for either single or double track operation, making it an ideal choice for large-scale injectable powder filling applications Lodha Pharma — this single/double track flexibility allows pharma, Ayurvedic, and cosmetic manufacturers to run the machine at reduced single-track speed for smaller batch sizes or specialized products, and switch to full double-track operation for peak production periods — maximizing overall equipment utilization and production versatility.

A more advanced form of this machine is the Double Head Injectable Powder Filling with Rubber Stoppering Machine, which has a maximum speed of attending 250 vials per minute — the machine parts that come in contact with powders are made up of SS316 material Lodha Pharma — and the No Vial – No Fill safety system across both tracks automatically halts powder dispensing whenever a vial is absent from either filling head — preventing expensive dual-track powder wastage, powder wheel contamination, and batch quality failures across your high-speed pharma, Ayurvedic, or cosmetic production line.

The process begins with sterilized powder stored in the powder hopper, which is agitated by mechanical agitators to maintain a consistent and uniform bulk density Lodha Pharma — at the Double Head Machine's high operating speeds, consistent powder bulk density in the hopper is critical for maintaining fill weight accuracy across both heads simultaneously — the mechanical agitators continuously prevent powder bridging, compaction, and bulk density variation that would otherwise cause fill weight drift at 250 vials per minute.

As the powder wheel rotates, the powder remains in the port due to the vacuum until it is directly above the container — compressed air or nitrogen gas is then used to flush the powder from the port into the container one by one Lodha Pharma — this vacuum-hold and positive pressure-release mechanism ensures each eight-port twin powder wheel delivers a precisely measured, clean powder dose directly into the vial opening with zero drip, spillage, or cross-contamination between adjacent vials on both tracks.

Systems in place to stop the machine if there are no stoppers, low air pressure, or low vacuum levels Lodha Pharma — these triple-layer safety interlocks automatically halt both filling heads whenever rubber stopper inventory runs low, compressed air pressure drops below threshold, or vacuum levels are insufficient for accurate powder retention — preventing defective fill weights, unstopped vials, and batch quality failures that are especially costly on a high-speed double-head production line.

Absolutely. The machine's SS316 powder contact parts, mechanical hopper agitation, vacuum-and-air precision filling across two tracks, continuous-mode rubber stoppering, and cGMP-compliant stainless steel construction make it fully capable of handling dry Ayurvedic herbal powder formulations — whether standardized plant extracts, spray-dried herbal concentrates, or Ayurvedic dry powder injectable preparations — at the high production volumes that commercial Ayurvedic dry powder vial manufacturers require.

These versatile machines are also capable to handle bottles of different shapes, sizes and materials — various models of high quality powder filling machines are known for their unmatched performance and reliability — these machines are widely used in different industries like pharmaceutical, chemicals, cosmetics, agriculture and food Lodhapharma — making the Double Head Machine equally suited for cosmetic brands filling collagen powder vials, vitamin C powder ampoules, enzyme powder actives, and other high-value dry cosmetic active ingredient preparations at the 200+ vials per minute production volumes that commercial cosmetic ampoule brands require.

Filled containers are immediately separated on the conveyor by a vial separator and moved to the stoppering station — here, sterilized and siliconized rubber stoppers stored in a vibratory bowl are vertically stacked and fed into the stopper chute — the containers are held securely between timing belts, picking up the rubber stopper from the chute's exit end Lodha Pharma — ensuring a perfectly synchronized, contamination-free transition from double-head powder filling to rubber stoppering at full production speed across both vial tracks.

There is a provision of rubber stoppering machine in the automatic powder filling machine that makes sure that there is no spillage of powders once it is filled in the container Lodha Pharma — and this machine has a filling accuracy of +/- 1%, depending on powder at controlled humidity below 30% Rh Lodha Pharma — meaning both filling heads maintain ±1% fill weight accuracy simultaneously at maximum speed — critical for pharma manufacturers producing antibiotic injectable powders where exact dosage is a patient safety requirement and regulatory compliance non-negotiable.

Lodha International LLP offers complete packaging lines and processing equipment used in the production, quality control and formulation labs of pharmaceutical, dietary supplements, food, cosmetic and chemical industries — they offer a full range from production scale to small batch manufacturing equipment ideal for liquids, injectables, tablets, capsules, powders, creams and ointments Lodha Pharma — meaning the Double Head Machine integrates seamlessly with Lodha's vial washing machines, depyrogenation tunnels, cap sealing machines, and online inspection systems for a complete end-to-end sterile vial powder packaging line.

Lodha International LLP's commitment to customization ensures that clients receive solutions that align perfectly with their operational requirements and production goals — their Powder Filling Pharma Machines come with a range of customization options, allowing pharmaceutical companies to optimize their production processes Lodha Pharma — and their engineering team can customize track configuration, powder wheel port count, hopper capacity, turntable speed, rubber stopper chute design, clean room enclosure, and moving conveyor height to precisely match your pharma, Ayurvedic, or cosmetic facility requirements.

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