Automatic Vial Powder Filling Machine - Vial Filler

Automatic Vial Powder Filling Machine, Model: LI-PVF 4 is suitable for round glass Vials with maximum speed of 120 Vials per minute. It is constructed as per cGMP standards in stainless finish including machine frame structure. To match the speed of incoming and outgoing vials, it has a built in turn tables at infeed and out feed with individual drive. Parts that come in contact with powders are specially made from SS316 materials. The Vial Filling Machine Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in glass Vials, with on-line Vibrator type Rubber Stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of machine. To match the customer's requirements customized Vial Filling Machine come in different options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System

Special Features of Vial Filling Machine:

  • No Vial - No Fill System
  • All contact parts made of SS316 material
  • Vial Filler Machine construction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder
  • Hopper can be completely dismantle for easy cleaning
  • Less wastage of powder
  • Less adjustment of Doctor Blade and Wiper Blade saves time
  • Less change over for Well Agitator and Powder Hopper
  • Accuracy in filling +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System
  • Multiple dosing system
  • Inbuilt Turn Tables with Separate Drive for speed control
  • Safety features like Clutch system for Vial Breakage
  • Machine Bottom with minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty mounting system for Powder Wheel for trouble free operation

Technical Specification of Vial Filler

Model No. LI-PVF 4
Vial Diameter 25mm to 38mm
Vial Height 75mm Maximum
Rubber Stopper Diameter 20mm
Filling Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity Below 30% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P.
Compressed Air Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height 815-940 mm
Overall Dimensions 2800 mm (L) x 840 mm (W) x 1675 mm
Production Output Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Tripple Dose and Max. 30 Vials per minute in Four Dose system
* Specification can be changed as per customers’ requirements