Semi Automatic Injectable Powder Filling Machine

Salient Features of Semi Automatic Injectable Powder Filling Machine


  • "No Vial – No Filling" system eliminates wastage of costly powder.
  • Overload Relay for any overload accident.
  • Flexible to suit from 5 ml. to 30 ml. vials.
  • All Contact Parts are of S.S 316L.
  • Quick change over with minimum use of tools.
  • Contact parts are removable for mandatory autoclaving.

Optional Accessories


  • Pure Air Filter
  • Vacuum Pump
  • Oil Free Air Compressor

Technical Specification of Semi Automatic Injectable Powder Filling Machine


Model No. LI-SPF
Filling Range 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (below 28% RH)
Humidity Below 28% Rh required on machine to be arrange by customer
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 0. 5 H.P., 230 Volts, 1 Phase
Compressed Air Max. 2 Kg/Cm2 Oil Free
Vacuum 25" Hg. @ 300 LPM displacement
Conveyor Height 815-940 mm
Overall Dimensions 2800 mm (L) x 840 mm (W) x 1675 mm, Model AHPF-120
Production Output 40 fills/ min. for Single Dose, 20 fills/ min. for Double Dose, 12 fills/ min. for Triple Dose, 10 fills/ min. for Four Dose
Net Weight 250 Kgs.
Gross Weight 310 Kgs.
* Specification can be changed as per customers’ requirements

Faq's


It is a partially automated machine designed to precisely fill sterile dry powder into glass vials used in injectable drug manufacturing — ideal for small to mid-scale pharma companies that need accuracy without the cost of a fully automatic line.

The machine uses a vacuum and air pressure-based powder wheel system where the operator places vials manually or semi-automatically, and the machine doses the exact quantity of powder into each vial with consistent accuracy.

Absolutely — it is specifically engineered for sterile injectable powder filling in glass vials and fully complies with cGMP standards required by licensed pharmaceutical manufacturing units in India and globally.

Yes, Ayurvedic manufacturers producing sterile herbal injectable formulations can use this machine to fill fine and sensitive herbal powders into vials with precision, maintaining the integrity of the active herbal ingredients.

It is compatible with a wide range of injectable-grade powders including antibiotic powders, dry syrup powders, lyophilized powders, and sterile herbal formulations — making it highly versatile across pharma and Ayurvedic segments.

The machine delivers a filling accuracy of ±2% depending on powder bulk density and vial neck diameter — meeting the critical precision standards of pharmaceutical injectable production.

It is compatible with standard glass vials ranging from 5 ml to 30 ml, and with change parts, it can be adapted to different vial neck sizes and volumes as per production requirements.

Yes, the machine is equipped with a smart No Vial – No Fill sensor system that automatically stops powder dispensing when no vial is detected, preventing costly powder wastage and keeping the production area contamination-free.

Yes, the machine is designed and built as per current Good Manufacturing Practice (cGMP) standards, making it suitable for WHO-GMP, USFDA, and EU-GMP inspected pharmaceutical manufacturing facilities.

All product-contact parts are manufactured from pharmaceutical-grade SS 316 stainless steel, which is corrosion-resistant, non-reactive, and safe for sterile injectable applications — ensuring product purity and patient safety.

Yes, the machine is equipped with an integrated vibrator-type rubber stoppering system that inserts rubber stoppers onto filled vials immediately after powder filling — ensuring sterility and preventing contamination in a single operation.

For smaller pharma and Ayurvedic injectable manufacturers, a semi-automatic model offers the perfect balance of precision, affordability, and ease of operation — without the high capital investment of a fully automatic injectable line.

Yes, all contact parts are easily removable and autoclavable, making cleaning, sterilization, and changeover between different injectable powder products quick and compliant with sterile manufacturing protocols.

The semi-automatic model is designed for controlled, precise output suited to small to mid-scale batches — with speed adaptable based on vial size, powder type, and fill volume as per the operator's requirement.

Yes, it is one of the most trusted solutions for antibiotic dry powder injectable filling, handling sensitive antibiotic powders like cephalosporins, penicillins, and other sterile API-based formulations with excellent dosing precision.

Yes, the rubber stoppering unit supports both full stoppering and half stoppering (half bunging), making it suitable for lyophilization (freeze-drying) processes used in advanced pharmaceutical and biotech manufacturing.

The machine is equipped with a user-friendly control panel, digital production counter, and variable frequency drive for speed control — allowing operators to monitor and adjust operations easily without advanced technical expertise.

Yes, cosmetic manufacturers producing premium sterile cosmetic powders, ampoule-based skincare formulations, and encapsulated active ingredient powders can use this machine for precise and hygienic vial filling.

Yes, Lodha Pharma provides complete installation, commissioning, operator training, and after-sales technical support — ensuring your injectable powder filling line runs smoothly from day one and beyond.

Lodha Pharma brings decades of specialized expertise in pharmaceutical packaging machinery, offering cGMP-compliant, precision-engineered, and cost-effective injectable powder filling solutions trusted by pharma and Ayurvedic manufacturers across India and international markets.

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