Eight Head Rotary Bottle ROPP Capping Machine for Glass

Eight Head Rotary Bottle ROPP Capping Machine for Glass

Automatic Eight Head Bottle ROPP Capping Machine

Automatic Eight Head Rotary Bottle Capping Machine, LI-BCS 8R is suitable for Round or different shapes of Glass, PET, LDPE, HDPE, Plastic Bottles with maximum speed of 160 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

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Special Features:
  • No Bottle - No Cap System
  • No Cap - Machine Stop System
  • Machine construction in Stainless Steel Finish
  • Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
  • Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
  • Cap Feeder with Variable Speed System for feeding control of caps.
  • Minimum Change Over and Setting time
  • Hopper can be completely dismantle for easy cleaning
  • Various safety features including Clutch system to avoid Bottle Breakage
  • Single Drive synchronizing operation of Conveyor and Star Wheel
  • Minimum Change over time

Technical Specification:
Model No. LI-BCS 8R
Bottle Size Diameter Up to 85mm* or other Shape bottle with proper base
Bottle Height 300mm* Maximum
Cap Size Up to 32mm*
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 3.0 H.P.
Conveyor Height 850-900 mm
Overall Dimensions 2000 mm (L) x 1050 mm (W) x 2000 mm (H)
Speed Max. 160 Bottles per minute depending on Bottle and Cap Size
* Specification can be changed as per customer’s requirements

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Faq's

It is Lodha Pharma's most powerful ROPP capping solution — a fully automatic, high-throughput rotary machine with eight simultaneous roll-on pilfer-proof capping heads that press, thread, and seal aluminium caps onto bottles continuously, making it the ultimate tamper-evident sealing choice for large-scale pharmaceutical syrup manufacturers, high-volume Ayurvedic tonic producers, and premium cosmetic liquid brands that need maximum throughput with flawless sealing integrity on every single bottle.

The Automatic Eight Head Rotary Bottle Capping Machine LI-BCS 8R is suitable for round or different shapes of glass, PET, LDPE, HDPE, and plastic bottles with a maximum speed of 160 bottles per minute depending on bottle diameter, bottle height, bottle shape, and cap size Prismpharmamachinery — making it the fastest ROPP capping solution in Lodha Pharma's lineup for pharmaceutical, Ayurvedic, and cosmetic manufacturers running the most demanding daily production targets.

Bottles get below the capping head where there are four rollers — two rollers skirt, spin, and seal the cap while the other two perfectly thread the bottle neck — the bottles then move to the exit star wheel after the sealing head moves upward Adinathpharmamachinery — with all eight heads executing this precision four-roller sealing process simultaneously at 160 BPM, delivering a consistent, wrinkle-free, hermetic ROPP seal on every bottle.

ROPP stands for Roll-On Pilfer Proof — a ROPP Capping Machine uses hardened rollers to press and shape aluminum caps onto the threads and neck rings of bottles, creating a tight, leak-proof seal while forming a tamper-evident band — once opened, the band breaks, providing visible proof of first use Lodha Pharma — a non-negotiable product safety and regulatory requirement for pharmaceutical syrups, Ayurvedic tonics, herbal medicated wines, and premium cosmetic liquid products.

The capping machine is ideal for application in pharmaceutical, food, pesticides, cosmetic, and other industries Prismpharmamachinery — and different capping applications include pharmaceuticals, food and beverages, personal care and hygiene, chemical, distilleries, cosmetics, toiletries, and pesticides Chitramechtech — covering the complete spectrum of pharma oral liquid packaging, Ayurvedic herbal formulation bottles, medicated wines, and premium cosmetic glass container sealing needs.

The machine is suitable for round or different shapes of glass, PET, LDPE, HDPE, and plastic bottles Prismpharmamachinery — and high-speed ROPP capping machines can work with rounds, ovals, square shapes, and rectangular containers with ease Chitramechtech — covering pharmaceutical syrup bottles, Ayurvedic tonic glass containers, cosmetic serum bottles, essential oil glass bottles, and herbal medicated wine containers in a wide range of sizes and neck finishes.

The machine is suitable for various sizes of bottles and ROPP caps with the help of change parts Prismpharmamachinery — covering standard aluminium ROPP cap diameters from 18mm to 38mm including semi-deep drawn, deep drawn, and extra deep drawn cap styles used across pharmaceutical oral liquid bottles, Ayurvedic glass tonic containers, premium cosmetic serum bottles, and specialty glass packaging for herbal health product brands in India and global export markets.

The machine is specially constructed in stainless steel finish including machine MS frame structure with stainless steel cladding and enclosures Prismpharmamachinery — and Lodha Pharma designs and manufactures a complete range of pharmaceutical packaging machines Prismpharmamachinery fully meeting cGMP standards — a mandatory construction requirement for WHO-GMP licensed pharmaceutical facilities, Ayurvedic GMP certified production units, and regulated cosmetic manufacturing plants in India and internationally.

With eight ROPP capping heads working simultaneously at 160 bottles per minute, large pharmaceutical manufacturers can complete massive-volume injectable liquid, syrup, and oral solution capping batches in a fraction of the time — processing in one hour what a single-head machine takes eight hours to cap, dramatically reducing batch cycle times, lowering overtime costs, and maximizing every hour of GMP-floor production time.

Absolutely — Ayurvedic manufacturers producing large-scale batches of Arishta, Asava, herbal syrups, medicated tonics, Ayurvedic health drinks, and herbal oil formulations in glass bottles rely on the Eight Head ROPP machine for fast, tamper-evident, GMP-compliant aluminium cap sealing — delivering the product security, regulatory compliance, and premium packaging presentation that modern Ayurvedic retail, pharmacy, and export markets demand.

For cosmetics, ROPP technology provides tamper-evident seals for perfumes, essential oils, and premium beauty products Lodha Pharma — meaning cosmetic manufacturers producing high volumes of hair oils, essential oils, perfume bottles, luxury serums, vitamin-enriched beauty liquids, and cosmeceutical treatment liquids in glass bottles can use this Eight Head machine for professional, high-speed, tamper-evident aluminium ROPP sealing that elevates brand integrity and retail shelf presence simultaneously.

The machine is equipped with an orientation-type cap feeder or vibratory-type bowl feeder depending on cap shape and size for continuous feeding of caps for online operation on any liquid or powder filling line Prismpharmamachinery — automatically orienting, sorting, and delivering aluminium ROPP caps at maximum 160 BPM speed without any manual placement, ensuring zero production interruptions on the most demanding pharmaceutical and Ayurvedic packaging floors.

The system is powered by a variable frequency drive (VFD) — a smart technology that controls the machine's motor speed and instead of running at a fixed speed, the VFD adjusts the motor's power based on the workload, ensuring smoother operation, reducing energy consumption, and extending the machine's lifespan Adinathpharmamachinery — while perfectly synchronizing the conveyor, star wheel, and eight-head turret for consistent 160 BPM ROPP sealing performance.

The machine includes safety features to prevent malfunctions Adinathpharmamachinery — including an intelligent No Bottle – No Cap sensor system that automatically stops aluminium cap dispensing when no bottle is detected on the conveyor, preventing expensive cap wastage, eliminating production jams, and ensuring zero uncapped bottles pass through on high-speed pharmaceutical, Ayurvedic, and cosmetic ROPP capping lines running at full 160 BPM capacity.

The torque control in ROPP capping machines is achieved using spring clutches or air load clutches, which automatically release after achieving the required torque Adinathmachines — and the sealing and threading roller pressure can be precisely adjusted on all eight capping heads to suit different aluminium cap gauges, bottle neck dimensions, and material types, ensuring a consistent, leak-proof, tamper-evident ROPP closure on every single bottle across every batch.

Customization is available — the machine can handle a diverse range of bottle shapes, sizes, and ROPP cap types, ensuring seamless capping for a wide range of products Harsiddhengineering — and with minimal change parts required for size transitions, pharmaceutical, Ayurvedic, and cosmetic manufacturers can perform fast, tool-minimal changeovers between different product SKUs, keeping their 160 BPM high-speed ROPP capping lines productive and batch schedules on track.

ROPP cappers can be seamlessly combined with filling and labelling machines to build complete production lines Lodha Pharma — meaning Lodha Pharma's Eight Head ROPP machine connects directly with multi-head liquid filling machines, induction sealers, visual inspection systems, cotton inserting machines, shrink sleeve applicators, and automatic labelling machines to form a fully automated, 160 BPM end-to-end bottling line for pharma, Ayurvedic, and cosmetic manufacturers.

The machine includes safety features to prevent malfunctions — with a built-in production counter that tracks output Adinathpharmamachinery — along with mechanical safety clutches at the infeed worm and star wheel that automatically stop the machine during bottle jams or overloading, emergency stop buttons, protective enclosures, and the No Bottle – No Cap sensor, providing comprehensive multi-layer operator and machine protection during continuous high-speed pharmaceutical, Ayurvedic, and cosmetic ROPP capping operations.

Power voltage can be adjusted as per the customer's domestic power voltage requirements Adinathpharmamachinery — making Lodha Pharma's Eight Head ROPP Capping Machine perfectly suited for large pharmaceutical, Ayurvedic, and cosmetic manufacturers across India as well as export-oriented companies supplying regulated international markets in Africa, Southeast Asia, the Middle East, Latin America, and Europe where standard power supply specifications vary significantly from Indian domestic requirements.

Lodha Pharma designs and manufactures a complete range of pharmaceutical packaging machines Prismpharmamachinery — and choosing the right ROPP capping machine means investing in efficiency, durability, and flexibility — ROPP technology guarantees safety and reliability Lodha Pharma — with Lodha Pharma delivering exactly this through their Eight Head ROPP machine's industry-leading 160 BPM output, cGMP-compliant stainless steel construction, precision eight-head simultaneous sealing, VFD-controlled smooth operation, intelligent multi-layer safety systems, and decades of pharmaceutical packaging expertise that make them the most trusted high-speed ROPP capping partner for pharma, Ayurvedic, and cosmetic manufacturers across India and global markets.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

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