Automatic Eight Head Vial Cap Sealing Machine

Automatic Eight Head Rotary Vial Capping Machine, Model: LI-VCS 8 for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 240 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flipp-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flipp-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

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Special Features:

No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breakage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Change Over and Setting time
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dismental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
Minimum Change over time

Technical Specification:

Model No.	LI-VCS 8
Vial Diameter	Up to 45mm
Vial Height	75mm* Maximum
Aluminium / Flipp-Off Cap Size	Applicable for 13mm, 20mm, 32mm or 38mm*
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	3.0 H. P.
Conveyor Height	800-850 mm adjustable
Overall Dimensions	2000 mm (L) x 870 mm (W) x 1800 mm (H)
Production Output	Max. 240 Vials per minute depending on Vial and Cap Size

* Specification can be changed as per customer’s requirements

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Faq's

It is Lodha Pharma's highest-performance rotary vial sealing machine — a fully automatic system with eight simultaneous aluminium cap crimping heads that seal plain or flip-off caps onto glass vials in a continuous inline operation, making it the definitive vial capping solution for the largest pharmaceutical injectable lines, highest-volume Ayurvedic sterile formulation packaging facilities, and premium cosmetic ampoule sealing operations that demand uncompromising throughput, hermetic seal quality, and GMP compliance in every single vial.

The machine is suitable for round vials with a maximum speed of 240 vials per minute depending on vial diameter, vial height, and cap size Harsiddhengineering — making it the fastest multi-head vial sealing machine in Lodha Pharma's lineup, ideal for large-scale pharmaceutical injectable manufacturers, high-volume Ayurvedic sterile vial producers, and premium cosmetic ampoule packaging lines with the most demanding daily production targets.

The machine can be used for moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both types of cap Harsiddhengineering — giving pharmaceutical injectable manufacturers, Ayurvedic sterile herbal preparation producers, biotech companies, and premium cosmetic ampoule brands the flexibility to run both cap styles on the same high-speed machine without investing in separate dedicated equipment.

Duly stoppered vials are continuously fed from the conveyor of the filling machine to the flat conveyor belt of the sealing machine and move through the infeed worm for correct spacing before being transferred to the infeed star wheel — aluminium caps in the vibratory bowl automatically orient in the right direction before entering the delivery chute, and each vial picks up an aluminium seal from the retaining finger and correctly positions it before entering the sealing turret Bhagwati Pharma — where all eight heads seal simultaneously at 240 vials per minute.

Multi-head rotary vial capping machines are incessant motion rotary machines for application and sealing of conventional flip-off caps and tear-off caps — the unique feature of the machine is the "No Vial – No Capping" system and Gradual Pressure Sealing (GPS) system, which guarantees perfect hermetic seal and fine sealing quality Bhagwati Pharma — and with eight heads processing 240 vials per minute, large-scale pharmaceutical manufacturers achieve the highest possible injectable line output.

The machine is specially constructed in stainless steel finish including machine MS frame structure with stainless steel cladding and enclosures Harsiddhengineering — and due to its very elegant cGMP design, it results in user-friendly operation and minimum maintenance Prismpharmamachinery — fully meeting WHO-GMP, USFDA, and EU-GMP construction standards required for licensed pharmaceutical, Ayurvedic injectable, and regulated cosmetic vial manufacturing facilities worldwide.

A specially developed and designed cam applies gradual pressure during the sealing process, resulting in wrinkle-free sealing and qualitative hermetic sealing Bhagwati Pharma — and the machine features a unique single roller sealing system that ensures perfect sealing of vials with lower setting time Harsiddhengineering — eliminating cap deformation, seal imperfections, and particle generation that could compromise the sterility and regulatory compliance of pharmaceutical and Ayurvedic injectable products.

The "No Stopper on Vial – Machine Stops" system eliminates chances of sealing a vial without a rubber stopper on the sealing machine Lodha Pharma — an absolutely essential safety feature for pharmaceutical injectable manufacturers and Ayurvedic sterile preparation producers, ensuring no incorrectly stoppered vial can accidentally pass through the eight-head sealing station and reach the downstream packaging stages or the end patient.

A photo sensing device stops the machine automatically in the event there is no aluminium cap in the delivery chute Lodha Pharma — and if there are insufficient caps in the chute, the NO-CAP sensor (fibre optic sensor) gives a signal to the control panel and the machine will stop Bhagwati Pharma — preventing vials from passing unsealed through the station, eliminating product wastage, and maintaining absolute zero defective vials on the highest-speed pharmaceutical and Ayurvedic injectable lines.

Spring-loaded free spinning sealing rollers eliminate any damage to aluminium caps and also allow greater flexibility of variation in the container neck diameter Bhagwati Pharma — ensuring every vial receives a perfectly crimped, contamination-free seal regardless of minor dimensional variations across different glass vial batches from multiple suppliers, which is especially critical for large-scale pharmaceutical and Ayurvedic injectable manufacturers managing complex multi-supplier procurement strategies.

Sealing pressure can be varied according to diverse sizes of flip-off caps and tear-off caps Bhagwati Pharma — and sealing pressure can be varied to suit different gauges and sizes of aluminium caps Adinathmachines — giving pharmaceutical, Ayurvedic, and cosmetic manufacturers the flexibility to run multiple product SKUs with different cap thicknesses, diameters, and styles on the same eight-head machine without requiring full mechanical reconfiguration between batch changeovers.

The machine is suitable for various sizes of vials as well as plain and flip-off caps with the help of change parts Harsiddhengineering — supporting standard pharmaceutical glass vial sizes from 2 ml to 100 ml used across antibiotic injectable products, Ayurvedic sterile herbal preparations, lyophilized drug formulations, biotech drug products, veterinary injectables, and premium cosmetic active ingredient single-dose ampoule vials.

A single motor synchronizes the conveyor, star wheels, and platform turret, and speed can be varied by the speed pot on the operating panel Lodha Pharma — with a variable AC frequency drive for speed adjustment Bhagwati Pharma — providing perfectly synchronized eight-head sealing performance and allowing production supervisors to fine-tune machine speed to match the output of connected high-speed vial filling machines on pharmaceutical and Ayurvedic injectable packaging lines.

An extraordinary safety clutch device is incorporated on the star wheel system for stoppage of the machine in the event a vial gets overturned or in any jamming Bhagwati Pharma — and a special clutch device is incorporated on the infeed worm and star wheel system for stoppage of the machine in the event a vial is overturned or over diameter Lodha Pharma — protecting expensive glass vials and machine components during 240 VPM continuous pharmaceutical and Ayurvedic injectable sealing operations.

Absolutely — Ayurvedic manufacturers producing large-scale sterile herbal injectable formulations, plant-based intravenous preparations, lyophilized Ayurvedic drug products, and Ayurvedic biotechnology preparations in glass vials can rely on this Eight Head machine for the fastest, most contamination-free, GMP-compliant aluminium cap sealing that meets the stringent quality, regulatory, and sterility assurance standards required for licensed Ayurvedic injectable manufacturing in India and regulated global export markets.

The machine is suitable for pharmaceuticals, dairy, pesticides, distilleries and breweries, cosmetics and toiletries, lube and edible oil, and food industries Lodha Pharma — meaning premium cosmetic manufacturers producing anti-aging ampoules, hyaluronic acid treatment vials, vitamin C serum ampoules, hair growth active ingredient vials, and cosmeceutical single-dose preparations can achieve professional, tamper-evident, hermetically sealed vial packaging at an exceptional 240 VPM output rate.

Rotary vial capping machines are designed to promise a capping process with lowest particle generation and are suitable for installation in conventional type contamination-controlled environments and under isolator Bhagwati Pharma — making Lodha Pharma's Eight Head Vial Sealing Machine equally suitable for standard GMP cleanrooms, RABS (Restricted Access Barrier Systems), and full isolator-based sterile pharmaceutical and Ayurvedic injectable manufacturing environments.

PLC system with Human Machine Interface can be offered optionally, and Laminar Air Flow can be offered optionally for sterile Class 100 filling Chitramechtech — critical upgrades for pharmaceutical companies producing aseptic injectable formulations and Ayurvedic sterile preparations that require ISO Class 5 / Class 100 environmental conditions during vial sealing, along with full electronic batch records and audit trail compliance for regulatory submissions.

The machine can be attached to any high-speed vial filling machine to make online operations, and at the exit end it can be attached to a vial sticker labelling machine to make a complete vial filling line Chitramechtech — enabling pharmaceutical, Ayurvedic injectable, and cosmetic manufacturers to build a fully automated, GMP-compliant, 240 VPM end-to-end vial processing line from washing, filling, and stoppering through aluminium cap sealing, visual inspection, and labelling without any manual intervention.

Due to its very elegant cGMP design, the machine results in user-friendly operation and minimum maintenance — with crease-free sealing and qualitative hermetic sealing, sealing pressure varied according to diverse cap sizes, an extraordinary safety clutch device, and lowest particle generation Prismpharmamachinery — combined with Lodha Pharma's decades of pharmaceutical packaging engineering expertise, 240 VPM industry-leading output, optional PLC-HMI controls, Laminar Air Flow, and dedicated after-sales support — making them the most trusted and production-efficient eight-head vial sealing partner for pharma, Ayurvedic, and cosmetic vial manufacturers across India and global markets.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

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Automatic Eight Head Vial Cap Sealing Machine