Automatic Six Head Vial Cap Sealing Machine

Automatic Six Head Rotary Vial Capping Machine Model: LI-VCS 6, for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 180 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flip-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flip-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

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Special Features of Automatic Six Head Vial Cap Sealing Machine:

No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Change Over and Setting time
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dismental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
Minimum Change over time

Technical Specification of Automatic Six Head Vial Cap Sealing Machine

Model No.	LI-VCS 6
Vial Diameter	Up to 45 mm *
Vial Height	75 mm *
Aluminium / Flip-Off Cap Size	Applicable for 13mm, 20mm, 32mm or 38mm*
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	2.0 H.P.
Conveyor Height	800-850 mm
Overall Dimensions	1500 mm (L) x 700 mm (W) x 1800 mm (H)
Speed	Max. 180 Vials per minute depending on Vial and Cap Size

* Specification can be changed as per customer’s requirements

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Faq's

It is Lodha Pharma's highest-output rotary vial sealing machine — a fully automatic system with six simultaneous aluminium cap sealing heads that crimp and seal plain or flip-off caps onto glass vials in a continuous inline operation, making it the ultimate vial capping solution for large-scale pharmaceutical injectable lines, high-volume Ayurvedic sterile formulation packaging, and premium cosmetic ampoule sealing operations that demand maximum throughput without any compromise on hermetic seal quality.

The machine is suitable for round vials with a maximum speed of 180 vials per minute depending on vial diameter, vial height, and cap size Prismpharmamachinery — making it 50% faster than a four-head machine and the ideal choice for large-scale pharmaceutical injectable manufacturers, Ayurvedic sterile vial producers, and cosmetic ampoule packaging lines with demanding daily production targets.

The machine can be used for moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both types of cap Prismpharmamachinery — offering exceptional versatility for pharmaceutical injectable manufacturers, Ayurvedic herbal injectable producers, biotech companies, and cosmetic brands using different aluminium cap styles across their vial product lines.

Duly stoppered vials are continuously fed from the conveyor of the filling machine to the flat conveyor belt of the sealing machine and move further through the infeed worm for correct spacing before being transferred to the infeed star wheel — aluminium caps in the vibratory bowl automatically orient in the right direction before entering the delivery chute, and each vial during its rotation picks up an aluminium seal from the retaining finger and correctly positions it before entering the sealing turret Harsiddhengineering where all six heads seal simultaneously at 180 vials per minute.

The machine is specially constructed in stainless steel finish including the machine MS frame structure with stainless steel cladding and enclosures Prismpharmamachinery — meeting a complete cGMP model standard with very effortless design resulting in user-friendly operation and minimum maintenance Chitramechtech — a mandatory construction requirement for WHO-GMP, USFDA, and EU-GMP licensed pharmaceutical, Ayurvedic injectable, and regulated cosmetic manufacturing facilities.

The series of multi-head rotary vial capping machines are dedicated to the capping of vials for injectable products, which is a very critical part of the production process since they guarantee hermetic seal and hence integrity of the drug inside the container Chitramechtech — and with six heads sealing 180 vials per minute, large-scale pharmaceutical manufacturers dramatically reduce batch completion time and per-unit packaging cost.

A specially developed and designed cam applies gradual pressure during the sealing process, resulting in wrinkle-free sealing and qualitative hermetic sealing Chitramechtech — the machine features a unique single roller sealing system that ensures perfect sealing of vials with lower setting time Prismpharmamachinery — eliminating cap deformation, seal imperfections, and particle generation that could compromise the sterility and regulatory compliance of pharmaceutical and Ayurvedic injectable products.

The complete cGMP model includes a "No Stopper on Vial Before Sealing – Machine Stop" system Harsiddhengineering — an absolutely critical safety feature for pharmaceutical injectable manufacturers and Ayurvedic sterile preparation producers, ensuring no vial without a rubber stopper can accidentally pass through the sealing station and reach the downstream packaging stages or, worse, the end consumer.

A photo sensing device stops the machine automatically in the event of no aluminium cap in the delivery chute Adinathpharmamachinery — preventing vials from passing through the sealing station without caps, eliminating costly product wastage, protecting line integrity, and ensuring absolute zero defective unsealed vials on high-speed pharmaceutical, Ayurvedic, and cosmetic vial packaging lines operating at 180 vials per minute.

Spring-loaded free spinning sealing rollers eliminate any damage to aluminium caps and also allow greater flexibility of variation in the container neck diameter Harsiddhengineering — ensuring every vial receives a perfectly crimped seal regardless of minor dimensional variations in glass vial neck diameters across different vial batches from multiple glass suppliers, which is especially important for large-scale pharmaceutical and Ayurvedic injectable production.

Sealing pressure can be varied according to diverse sizes of flip-off caps and tear-off caps Chitramechtech — giving pharmaceutical, Ayurvedic, and cosmetic manufacturers the flexibility to run multiple product SKUs with different cap thicknesses, diameters, and styles on the same six-head machine, achieving a consistent hermetic seal every time without requiring complete mechanical reconfiguration between batches.

The machine is suitable for various sizes of vials as well as plain and flip-off caps with the help of change parts Prismpharmamachinery — supporting standard pharmaceutical glass vial sizes from 2 ml to 100 ml used across antibiotic injectable products, Ayurvedic sterile herbal preparations, lyophilized drug formulations, biotech vial products, and premium cosmetic active ingredient single-dose vials.

A single motor synchronizes the conveyor, star wheels, and platform turret, and speed can be varied by the speed pot on the operating panel — a variable AC frequency drive is used for speed adjustment Harsiddhengineering — providing perfectly synchronized six-head sealing performance and allowing production supervisors to fine-tune machine speed to match the output of connected vial filling machines on pharmaceutical and Ayurvedic injectable packaging lines.

An extraordinary safety clutch device is incorporated on the star wheel system for stoppage of the machine in the event a vial gets overturned or in any jamming Chitramechtech — automatically halting the machine to protect both expensive machine components and the glass vials, preventing production accidents, batch losses, and costly mechanical repairs during continuous 180-vial-per-minute pharmaceutical and Ayurvedic injectable sealing operations.

Absolutely — Ayurvedic manufacturers producing sterile herbal injectable formulations, plant-based intravenous preparations, lyophilized Ayurvedic drug products, and Ayurvedic biotechnology preparations in glass vials can rely on this Six Head machine for fast, contamination-free, GMP-compliant aluminium cap sealing that meets the stringent quality and regulatory standards required for licensed Ayurvedic injectable manufacturing in India and regulated export markets.

The machine is suitable for pharmaceuticals, dairy, pesticides, distilleries and breweries, cosmetics and toiletries, lube and edible oil, and food industries Pharmafillermachines — meaning premium cosmetic manufacturers producing anti-aging ampoules, hyaluronic acid treatment vials, vitamin C serum vials, hair growth active ingredient vials, and cosmeceutical single-dose preparations can achieve professional, tamper-evident, hermetically sealed vial packaging at high volumes.

PLC with HMI is available as an optional feature Harsiddhengineering — giving pharmaceutical, Ayurvedic, and cosmetic manufacturers who need advanced production monitoring, data logging, alarm management, and batch reporting capabilities the option to upgrade their Six Head Vial Sealing Machine into a fully digitized, audit-trail-ready packaging line asset that supports regulatory compliance documentation.

Inbuilt Laminar Air Flow can be offered for sterile Class 100 filling Bhagwati Pharma — an essential upgrade for pharmaceutical companies producing aseptic injectable formulations, Ayurvedic sterile preparations, and biotech vial products that must maintain ISO Class 5 / Class 100 environmental conditions throughout the vial sealing process to comply with stringent regulatory sterility assurance requirements.

The Vial Cap Sealing Machine can be attached to a vial filling machine and a vial labelling machine in order to become part of a complete system of a sterile vial filling line Bhagwati Pharma — allowing pharmaceutical, Ayurvedic injectable, and cosmetic manufacturers to build a fully automated, GMP-compliant, high-speed end-to-end vial processing line from washing, filling, and stoppering through aluminium cap sealing, visual inspection, and labelling.

The multi-head rotary vial capping machines guarantee hermetic seal and hence integrity of the drug inside the container — with lowest particle generation, compact and modular cGMP design, and gradual pressure sealing system resulting in wrinkle-free qualitative hermetic sealing Chitramechtech — and Lodha Pharma's decades of pharmaceutical packaging engineering expertise, intelligent safety systems, PLC-upgradeable controls, optional Laminar Air Flow, and dedicated after-sales support make them the most trusted and production-efficient six-head vial sealing partner for pharma, Ayurvedic, and cosmetic vial manufacturers across India and global markets.

What Our Clients Say About Us?

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Automatic Six Head Vial Cap Sealing Machine