Automatic Four Head Bottle ROPP Capping Machine

Automatic Four Head Bottle ROPP Capping Machine is suitable for Round or different shape of Glass, Plastic or LDPE Bottles with maximum speed of 65 to 80 bottles per minute depending on Bottle Size and Cap Size.  Rotary Bottle ROPP Capping Machine is constructed in Stainless Steel finish including machine M.S. frame structure and Stainless-Steel Cladding. This Machine is suitable for applications in Pharmaceutical, Food, Pesticides, Cosmetic and Other Industries requiring higher production speed on automatic online operation.
Four Head ROPP Bottle Screw Capping Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid or powder filling line. Bottle ROPP Capping Machine is suitable for various sizes of Bottles and Plastic Screw Cap with the help of suitable change parts.


Special Features of Automatic Four Head Bottle ROPP Capping Machine:


  • Number of Head: Four
  • Production Output: 65 to 80 bottles/min
  • No Bottle - No Cap System
  • No Cap - Machine Stop System
  • Machine construction in Stainless Steel Finish
  • In feed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
  • Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
  • Cap Feeder with Variable Speed System for feeding control of caps.
  • Minimum Change Over and Setting time
  • Hopper can be completely dismantle for easy cleaning
  • Various safety features including Clutch system to avoid Bottle Breakage
  • Single Drive synchronizing operation of Conveyor and Star Wheel
  • Minimum Change over time

Optional Accessories of Automatic Four Head Bottle ROPP Capping Machine:


Polycarbonate Cabinet with Stainless Steel Structure

Technical Specification of Automatic Four Head Bottle ROPP Capping Machine:


Model LI-BCS 4R
Bottle Size Up to 85mm* or different Shape bottle with proper base
Bottle Height 305 mm* Maximum
Cap Size Up to 28 mm *
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 1.5 H.P.
Conveyor Height 800-900 mm adjustable
Overall Dimensions 1500 mm (L) x 1000 mm (W) x 2000 mm (H)
Production Output Max. 80 Bottles per minute depending on Bottle and Cap Size
* Specification can be changed as per customer’s requirements

Automatic Four Head Bottle ROPP Capping Machine Videos


Faq's


It is a high-speed, fully automatic rotary capping machine with four simultaneous ROPP capping heads that roll and press aluminium caps onto bottle necks — forming tamper-evident, pilfer-proof seals at significantly higher output speeds, making it the ideal choice for pharmaceutical, Ayurvedic, and cosmetic manufacturers who need both volume and precision on their capping lines.

ROPP stands for Roll On Pilfer Proof — and it matters because ROPP capping machines apply caps by deforming them to fit the bottle neck, creating a tamper-evident seal Adinathmachines that is virtually impossible to open without visible evidence of tampering, which is a critical product safety and regulatory requirement for pharmaceutical syrups, Ayurvedic tonics, and premium cosmetic liquid products.

The Automatic Four Head Bottle ROPP Capping Machine is suitable for round or different shapes of glass, plastic, or LDPE bottles with a maximum speed of 65 to 80 bottles per minute depending on bottle size and cap size Lodha Pharma — making it the perfect high-speed capping upgrade for growing pharmaceutical, Ayurvedic, and cosmetic production lines that demand higher output with consistent sealing quality.

The bottles moving on the conveyor are fed into an infeed star wheel through an infeed worm, and the star wheel brings the container below the sealing head where the bottle picks up a cap from the delivery chute of the cap feeding bowl — the body and neck of the container are positioned below the rotating head where the sealing head performs the perfect operation of threading and sealing Lodha Pharma — all four heads working simultaneously for maximum throughput.

This machine is suitable for applications in pharmaceutical, food, pesticides, cosmetic, and other industries requiring higher production speed on automatic online operation Lodha Pharma — making it equally valuable for licensed pharma companies, WHO-GMP certified Ayurvedic manufacturers, cosmetic brands, herbal product companies, and nutraceutical liquid producers scaling up their packaging lines.

The high-speed ROPP Capping Machine can work with round, oval, square, and rectangular containers with ease Lodha Pharma — covering the full range of HDPE, PET, glass, and LDPE bottles used in pharmaceutical oral liquid packaging, Ayurvedic herbal formulation bottles, cosmetic serum containers, and specialty glass bottles for premium product lines.

The machine is suitable for various sizes of bottles and ROPP caps with the help of suitable change parts Bhagwati Pharma — covering standard aluminium ROPP cap diameters from 18mm to 38mm used across pharmaceutical syrup bottles, Ayurvedic tonic containers, cosmetic oil bottles, and specialty glass vials requiring premium tamper-evident closures.

The Rotary Bottle ROPP Capping Machine is constructed in stainless steel finish including machine MS frame structure and stainless steel cladding Lodha Pharma — meeting cGMP manufacturing standards required for WHO-GMP licensed pharmaceutical facilities, Ayurvedic GMP certified production units, and regulated cosmetic manufacturing plants in India and internationally.

With four capping heads working simultaneously on the rotary turret, pharmaceutical manufacturers can achieve up to four times the capping output compared to a single-head ROPP machine — processing high-volume batches of syrup bottles, injectable liquids, and oral solution containers far faster without adding more operators or floor space to the production line.

Absolutely — Ayurvedic manufacturers producing high-volume batches of herbal syrups, Arishta, Asava, health tonics, Ayurvedic medicated wines, and liquid Ayurvedic formulations in glass or HDPE bottles can rely on this machine for fast, consistent, and tamper-evident ROPP sealing that meets both GMP compliance and modern retail packaging standards.

Yes — cosmetic manufacturers producing hair oils, essential oils, perfume bottles, premium serums, vitamin-enriched beauty liquids, and cosmeceutical formulations packaged in glass bottles can use this machine to achieve a sophisticated, tamper-evident aluminium ROPP seal that elevates product presentation and reinforces brand integrity on retail shelves.

The Four Head ROPP Bottle Capping Machine is equipped with an orientation-type cap feeder or vibratory-type bowl feeder depending on cap shape and size for continuous feeding of caps for online operation on any liquid or powder filling line Lodha Pharma — automatically orienting and delivering aluminium ROPP caps without any manual placement, ensuring uninterrupted production at high speeds.

The machine has an auto on/off system — it will start automatically once bottles enter the infeed conveyor and stop if bottles are absent Lodha Pharma — a smart feature that prevents dry-running, reduces wear on mechanical components, and eliminates cap wastage on pharmaceutical, Ayurvedic, and cosmetic packaging lines during production gaps or batch changeovers.

The machine features a 7-inch colour touch screen with PLC for various error messages and control system management Harsiddhengineering — giving production supervisors in pharmaceutical, Ayurvedic, and cosmetic manufacturing plants full real-time visibility of machine status, error alerts, speed control, and production counts from a single intuitive operator interface.

The capping head performs the perfect operation of threading and sealing — the ROPP cap begins as a smooth skirted sleeve that is shaped around the neck of the bottle with the rollers on the ROPP capping machine so that the cap fits into the threads and ridges moulded on the surface of the bottle neck, with a perforated portion at the bottom providing a tamper-proof seal Lodha Pharma — consistently on every bottle across all four heads simultaneously.

ROPP capping machines can be integrated with other packaging equipment to form a complete production line, including bottle filling machines for automated filling before capping, labelling machines to label bottles post-capping, and induction sealers for additional tamper-evident sealing if required Lodha Pharma — enabling pharma, Ayurvedic, and cosmetic manufacturers to build a seamless end-to-end automated packaging operation.

Only a few components are needed to convey bottles with different sizes, and the difference in height between the machine and the bottle can be adjusted by a hand wheel easily without any tools Lodha Pharma — making size changeovers quick and minimal-downtime for pharmaceutical, Ayurvedic, and cosmetic manufacturers who run multiple product SKUs with different bottle and ROPP cap combinations on the same production line.

Safety devices avoid overloaded operations Lodha Pharma, and the machine incorporates a safety clutch system at the infeed worm and star wheel that automatically stops operation in the event of a bottle jam or mechanical overload — protecting both the machine components and line operators during high-speed continuous ROPP capping production in pharmaceutical and Ayurvedic manufacturing environments.

Power voltage can be adjusted as per the customer's domestic power voltage requirements Prismpharmamachinery — making Lodha Pharma's Four Head ROPP Capping Machine equally suitable for pharmaceutical and Ayurvedic manufacturers across India as well as export-oriented companies supplying regulated international markets in Africa, Southeast Asia, the Middle East, and beyond.

Choosing a reliable ROPP capping machine manufacturer is crucial for ensuring the quality and longevity of the equipment — a reputable manufacturer will provide robust machines with precise controls, comprehensive support, and customisation options to meet specific production needs Pharmafillermachines — and Lodha Pharma's decades of pharmaceutical packaging expertise, cGMP-compliant stainless steel engineering, PLC-controlled precision, and dedicated after-sales support make them the most trusted choice for high-speed ROPP capping across pharma, Ayurvedic, and cosmetic manufacturing in India and global markets.

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