ROPP Capping Machine - Automatic Six Head Bottle ROPP Capping Machine

Automatic Six Head Rotary Bottle Capping Machine Model: LI-BCS 6R, for ROPP Cap. Machine is suitable for Round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles with maximum speed of 120 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially ROPP Capping Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Bottle Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic and Other Industries.
The ROPP Capping Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Bottle Capper Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. ROPP Capper Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

Special Features of Bottle Capping Machine:


  • No Bottle - No Cap System
  • No Cap - Machine Stop System
  • Machine construction in Stainless Steel Finish
  • Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breackage
  • Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
  • Cap Feeder with Variable Speed System for feeding control of caps.
  • Minimum Change Over and Setting time
  • Hopper can be completely dismantle for easy cleaning
  • Various safety features including Clutch system to avoid Bottle Breakage
  • Single Drive synchronizing operation of Conveyor and Star Wheel
  • Minimum Change over time

Technical Specification of Bottle ROPP Capping Machine:


Model No. LI-BCS 6R
Bottle Size Diameter Up to 85mm* or other Shape bottle with proper base
Bottle Height 300mm* Maximum
Cap Size Up to 32mm*
Electrical 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power 2.0 H.P.
Conveyor Height 850-900 mm
Overall Dimensions 1500 mm (L) x 1000 mm (W) x 2000 mm (H)
Speed Max. 120 Bottles per minute depending on Bottle and Cap Size
* Specification can be changed as per customer’s requirements

Faq's


It is Lodha Pharma's most powerful ROPP capping solution — a high-speed, fully automatic rotary machine with six simultaneous roll-on pilfer-proof capping heads that press and thread aluminium caps onto bottle necks continuously, making it the ultimate tamper-evident sealing choice for large-scale pharmaceutical syrup bottling, high-volume Ayurvedic tonic packaging, and premium cosmetic liquid product lines that demand maximum throughput with zero compromise on sealing integrity.

ROPP stands for Roll On Pilfer Proof — a ROPP Capping Machine uses hardened rollers to press and shape aluminum caps onto the threads and neck rings of bottles, creating a tight, leak-proof seal while forming a tamper-evident band — once opened, the band breaks, providing visible proof of first use Pharmafillermachines — a non-negotiable product safety requirement for pharmaceutical syrups, Ayurvedic tonics, and premium cosmetic liquids sold through modern retail and export channels.

The Automatic Six Head Rotary Bottle Capping Machine Model LI-BCS 6R is suitable for round or other shapes of glass, plastic, PET, LDPE, and HDPE bottles with a maximum speed of 120 bottles per minute depending on bottle diameter, bottle height, bottle shape, and cap size Chitramechtech — making it the fastest ROPP capping solution for large-scale pharmaceutical, Ayurvedic, and cosmetic production lines with demanding daily output targets.

Fully automatic ROPP capping machines handle every step of the sealing process with precision — aluminium caps are automatically sorted and positioned using vibratory bowls or elevators, star wheels guide bottles into place for accurate sealing, and the capping head rolls and locks the cap onto the bottle neck, creating a tamper-evident seal Pharmafillermachines — with all six heads working simultaneously to achieve 120 bottles per minute without any manual intervention.

The machine is suitable for round or other shapes of glass, plastic, PET, LDPE, and HDPE bottles Chitramechtech — covering the complete range of pharmaceutical syrup bottles, Ayurvedic herbal tonic containers, glass bottles for medicated wines, premium cosmetic essential oil bottles, and specialty glass containers for nutraceutical liquid products across a wide range of sizes and neck finishes.

The ROPP Capping Machine is suitable for various sizes of bottles and ROPP caps with the help of change parts Chitramechtech — covering standard aluminium ROPP cap diameters from 18mm to 38mm, including deep-drawn and extra deep-drawn cap styles used across pharmaceutical oral liquid bottles, Ayurvedic glass tonic containers, cosmetic serum bottles, and specialty glass packaging for premium herbal health product brands.

The ROPP Capping Machine is ideal for application in pharmaceutical, food, pesticides, cosmetic, and other industries requiring higher production speed on automatic online operation Chitramechtech — including WHO-GMP licensed pharma companies, large Ayurvedic health product manufacturers, cosmetic and personal care brands, Ayurvedic medicated wine producers, nutraceutical liquid companies, and herbal wellness product exporters supplying domestic and international markets.

The ROPP Capping Machine is specially constructed in stainless steel finish, including the machine MS frame structure with stainless steel cladding and enclosures Chitramechtech — fully meeting cGMP requirements with a heavy-duty conveyor using stainless slat top-chain and a sophisticated capping module Prismpharmamachinery — a mandatory construction standard for WHO-GMP licensed pharmaceutical facilities, Ayurvedic GMP certified production units, and regulated cosmetic manufacturing plants.

With six ROPP capping heads running simultaneously on the rotary turret at up to 120 bottles per minute, pharmaceutical manufacturers can complete large-volume injectable liquid, syrup, and oral solution capping batches in a fraction of the time — dramatically reducing batch cycle times, increasing line efficiency, and lowering per-unit packaging cost compared to four-head or single-head ROPP capping alternatives.

Absolutely — Ayurvedic manufacturers producing high-volume batches of Arishta, Asava, herbal syrups, medicated tonics, Ayurvedic health drinks, and herbal oil formulations in glass bottles can rely on this Six Head ROPP machine for fast, tamper-evident, GMP-compliant aluminium cap sealing that meets both regulatory requirements and the premium packaging presentation expected by modern Ayurvedic retail and export markets.

Yes — cosmetic manufacturers producing premium hair oils, essential oils, perfumes, vitamin serums, cosmeceutical treatment liquids, and luxury skincare formulations in glass bottles can use this machine for high-speed, professional-grade ROPP aluminium sealing that elevates brand presentation, reinforces product authenticity, and provides the tamper-evident security that premium cosmetic brands and international beauty retailers require.

The ROPP Capping Machine is equipped with an orientation-type cap feeder or vibratory-type bowl feeder depending on cap shape and size for continuous feeding of caps for online operation on any liquid or powder filling line Chitramechtech — with a cap feeder with variable speed system for feeding control of caps Chitramechtech — ensuring a continuous, correctly-oriented aluminium ROPP cap supply at maximum production speeds without any manual intervention.

The capping heads feature two threading and two sealing rollers designed for different diameters and heights of caps — including standard semi-deep drawn, deep drawn, and extra deep drawn cap styles — with sealing and threading pressure easily adjustable and centering guides fitted in the heads to ensure the bottle is centered properly before capping Prismpharmamachinery — delivering a consistent, wrinkle-free, hermetic ROPP seal on every single bottle.

The machine is equipped with a No Bottle – No Cap system Prismpharmamachinery that automatically stops aluminium cap dispensing when no bottle is detected on the conveyor — preventing expensive cap wastage, eliminating production line jams, and ensuring zero uncapped bottles pass through the sealing station on high-speed pharmaceutical, Ayurvedic, and cosmetic ROPP capping lines.

The torque capping mechanism ensures no over-capping Prismpharmamachinery — and the sealing and threading pressure can be precisely adjusted on each of the six capping heads to suit different aluminium cap gauges, bottle neck dimensions, and material types, ensuring every bottle receives exactly the right sealing force for a consistent, leak-proof, tamper-evident ROPP closure every time.

No spare parts are needed when replacing the bottle type or the cover, and the qualified rate of the screw cap is high Adinathpharmamachinery — and only a few components are needed to convey bottles with different sizes, and the difference in height between the machine and the bottle can be adjusted by the hand wheel easily without any tools Adinathpharmamachinery — keeping changeover downtime minimal for manufacturers running multiple product SKUs.

ROPP cappers can be seamlessly combined with filling and labelling machines to build complete production lines Pharmafillermachines — meaning Lodha Pharma's Six Head machine connects directly with multi-head liquid filling machines, induction sealers, visual inspection systems, automatic labelling machines, and end-of-line packaging equipment for a fully automated, GMP-compliant, high-speed end-to-end bottling line for pharma, Ayurvedic, and cosmetic manufacturers.

Safety devices avoid overloaded operations Adinathpharmamachinery — with mechanical safety clutches at the infeed worm and star wheel system that automatically stop the machine during bottle jams or overloading, along with emergency stop buttons, protective enclosures, and the No Bottle – No Cap sensor — providing comprehensive operator safety and machine protection during continuous high-speed pharmaceutical, Ayurvedic, and cosmetic ROPP capping production.

Production counters allow setting up daily productivity and noticing when reaching the goal Adinathpharmamachinery — and the machine's power voltage is adaptable as per the customer's domestic power requirements, making Lodha Pharma's Six Head ROPP Capping Machine equally suitable for large pharmaceutical and Ayurvedic manufacturers across India and for export-oriented companies supplying regulated international markets in Africa, Southeast Asia, the Middle East, Latin America, and Europe.

ROPP technology guarantees safety and reliability — and choosing the right ROPP capping machine means investing in efficiency, durability, and flexibility Lodha Pharma — Lodha Pharma delivers exactly this with their Six Head ROPP Capping Machine, combining industry-leading 120 BPM output, cGMP-compliant stainless steel construction, precision six-head simultaneous sealing, intelligent safety systems, easy changeover capability, and decades of pharmaceutical packaging expertise that make them the most trusted high-speed ROPP capping partner for pharma, Ayurvedic, and cosmetic manufacturers across India and global markets.

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