Four Head Rotary Vial Cap Sealing Machine

Automatic Four Head Vial Capping Machine

Automatic Four Head Rotary Vial Capping Machine Model: LI-VCS 4 for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 120 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Vial Capping Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flipp-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flipp-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.

Chat with Expert

Order Now

Special Features of Automatic Four Head Vial Capping Machine

No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Change Over and Setting time
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dismental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
Minimum Change over time

Technical Specification of Automatic Four Head Vial Capping Machine:

Model No.	LI-VCS 4
Vial Diameter	Up to 45 mm *
Vial Height	75mm *
Aluminium / Flip-Off Cap Size	Applicable for 13mm, 20mm, 32mm or 38mm*
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power	2.0 H.P.
Conveyor Height	800-850 mm
Overall Dimensions	1500 mm (L) x 650 mm (W) x 1800 mm (H) and 2000mm (L) x 900 mm (W) x 1800 mm (H) for Bigger Version
Speed	Max. 120 Vials per minute depending on Vial and Cap Size

* Specification can be changed as per customer’s requirements

« Automatic Four Head Bottle Ropp Capping Machine

Automatic Six Head Bottle Screw Capping Machine »

Faq's

It is a high-speed, fully automatic rotary vial capping machine with four simultaneous sealing heads that crimp and seal aluminium plain or flip-off caps onto glass vials in a continuous inline operation — making it the ideal choice for pharmaceutical injectable manufacturers, Ayurvedic sterile formulation producers, and premium cosmetic vial packaging lines that demand high output with flawless sealing quality.

Duly stoppered vials are continuously fed from the turntable of the filling machine to the flat conveyor belt of the sealing machine and move further through the infeed worm for correct spacing and are transferred to the infeed star wheel — aluminium caps kept in the vibratory bowl automatically orient caps in the right direction before entering the delivery chute, and each vial during its rotation picks up an aluminium seal from the retaining finger and correctly positions it before entering the sealing turret Adinathpharmamachinery — where all four heads seal simultaneously for maximum throughput.

The machine is suitable for round vials with a maximum speed of 120 vials per minute depending on vial diameter, vial height, and cap size Chitramechtech — making it three times faster than a single-head machine and perfectly suited for medium to large-scale pharmaceutical injectable lines, Ayurvedic sterile vial packaging, and high-volume cosmetic ampoule sealing operations.

The machine can be used for moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both types of caps Chitramechtech — offering exceptional versatility for pharmaceutical injectable manufacturers, Ayurvedic herbal injectable producers, and cosmetic brands who use different aluminium cap styles across their product lines.

The machine is specially constructed in stainless steel finish including the machine MS frame structure with stainless steel cladding and enclosures Chitramechtech — fully meeting cGMP standards required for WHO-GMP, USFDA, and EU-GMP licensed pharmaceutical manufacturing facilities, Ayurvedic injectable GMP units, and regulated cosmetic vial production plants.

The Automatic Four Head Vial Capper Machine is suitable for medium-scale production Adinathpharmamachinery — and with four sealing heads working simultaneously on the rotary turret, pharmaceutical companies can process up to 120 vials per minute, significantly reducing batch completion time, minimizing operator dependency, and lowering per-unit packaging cost compared to single-head alternatives.

The machine is suitable for various sizes of vials as well as plain and flip-off caps with the help of change parts Chitramechtech — covering standard glass vial sizes from 2 ml to 100 ml used across pharmaceutical antibiotic injectables, Ayurvedic sterile herbal preparations, lyophilized drug products, and premium cosmetic active ingredient vials.

The machine features a unique single roller sealing system that ensures perfect sealing of vials with lower setting time Chitramechtech — meaning pharmaceutical, Ayurvedic, and cosmetic manufacturers spend less time on machine setup and changeover while still achieving hermetically consistent, wrinkle-free aluminium cap seals on every vial that passes through the line.

The No Stopper on Vial – Machine Stops system eliminates chances of sealing a vial without a rubber stopper on the sealing machine Adinathpharmamachinery — a critical quality and safety feature for pharmaceutical injectable manufacturers and Ayurvedic sterile product producers where an unsealed vial reaching the market could pose a serious patient safety risk and regulatory violation.

A photo sensing device stops the machine automatically in the event there is no aluminium cap in the delivery chute Adinathpharmamachinery — preventing vials from passing through the sealing station without caps, eliminating product wastage, protecting line integrity, and ensuring zero defective vials reach the downstream packaging stages on pharmaceutical and Ayurvedic injectable lines.

Spring-loaded free spinning sealing rollers eliminate any damage to aluminium caps and also allow greater flexibility of variation in the container neck diameter Adinathpharmamachinery — ensuring every vial is sealed with consistent pressure regardless of minor dimensional variations in glass vial neck diameters, which is especially important when working with multiple vial suppliers across pharmaceutical and Ayurvedic manufacturing operations.

Sealing pressure can be varied to suit different gauges and sizes of aluminium caps Adinathpharmamachinery — giving pharmaceutical, Ayurvedic, and cosmetic manufacturers the flexibility to run multiple product SKUs with different cap thicknesses and diameters on the same machine, achieving a perfect hermetic seal every time without requiring complete mechanical reconfiguration.

A single motor synchronizes the conveyor, star wheels, and platform turret, and speed can be varied by the speed pot on the operating panel — an AC frequency drive is used for main drive speed adjustment Adinathpharmamachinery — providing smooth, synchronized multi-head capping performance and allowing production supervisors to fine-tune machine speed to perfectly match the output of connected vial filling machines.

Absolutely — Ayurvedic manufacturers producing sterile herbal injectable formulations, plant-based intravenous preparations, and Ayurvedic lyophilized drug products in glass vials can rely on this machine for fast, contamination-free, GMP-compliant aluminium cap sealing that meets the stringent quality and regulatory standards required for licensed Ayurvedic injectable manufacturing in India and export markets.

Yes — cosmetic manufacturers producing premium skincare ampoules, anti-aging serum vials, hyaluronic acid treatment vials, hair growth active ingredient vials, and cosmeceutical single-dose preparations can use this machine for professional, tamper-evident aluminium cap sealing that enhances product credibility and provides the premium packaging finish that modern cosmetic brands and international retailers demand.

A digital counter for counting the number of sealed vials Adinathpharmamachinery is provided as standard — enabling production supervisors and quality assurance teams in pharmaceutical, Ayurvedic, and cosmetic manufacturing plants to accurately track batch output, maintain GMP production records, and meet regulatory documentation requirements with complete ease.

The Vial Cap Sealing Machine can be attached to a vial filling machine and a vial labelling machine in order to become part of a complete system of a sterile vial filling line Lodha Pharma — enabling pharmaceutical, Ayurvedic injectable, and cosmetic manufacturers to build a fully automated, GMP-compliant end-to-end vial processing line from filling through stoppering, sealing, and labelling.

Inbuilt Laminar Air Flow can be offered optionally for sterile Class 100 filling Lodha Pharma — an essential add-on for pharmaceutical companies producing aseptic injectable formulations and Ayurvedic sterile preparations that must maintain ISO Class 5 / Class 100 environmental conditions during vial sealing to comply with regulatory sterility requirements.

Power voltage can be adjusted as per the customer's domestic power voltage requirements Harsiddhengineering — making Lodha Pharma's Four Head Vial Capping Machine equally suitable for pharmaceutical, Ayurvedic, and cosmetic vial manufacturers across India and for export-oriented companies supplying regulated international markets in Africa, Southeast Asia, the Middle East, Europe, and beyond.

The machine features a compact and modular cGMP design with very effortless operation resulting in user-friendly handling and minimum maintenance — with a specially developed cam that applies gradual pressure during the sealing process resulting in wrinkle-free sealing and qualitative hermetic sealing Adinathmachines — and Lodha Pharma's decades of pharmaceutical packaging expertise, robust stainless steel engineering, smart safety systems, and dedicated after-sales support make them the most trusted choice for high-speed vial capping across pharma injectable, Ayurvedic sterile, and premium cosmetic vial manufacturing in India and global markets.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Automatic Four Head Vial Capping Machine