Monoblock Bottle Filling & Capping Machine

Monoblock Bottle Filling & Capping Machine

Monoblock Bottle Filling & Capping Machine

Automatic Monoblock Volumetric Bottle Filling and Capping Machine, Model LI-MBF is suitable for Round, Oval, Flat or Square Bottles with maximum speed up to 120 Bottles per minute. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including M.S. Frame structure with SS304 cladding. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
Machine works on Volumetric Piston Filling principal which fills Liquid into the bottle with High Level of Fill Accuracy of liquid in each bottle. Machine suitable for Filling Pharmaceutical products, Oil, Mouth Wash etc.

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Special Features of Monoblock Bottle Filling & Capping Machine:

  • No Bottle - No Fill System, No Bottle - Machine Stop System
  • Rotary Bottle Movement system for smoother operation
  • All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
  • Machine construction in SS 304 material
  • Very High Fill Accuracy
  • Automatic Infeed and Exit of Bottles
  • Minimum Change Over time
  • Filling and Capping operation in Single machine due to Monoblock design
  • Built-in A.C. Variable Freq. Drive System

Technical Specification of Monoblock Bottle Filling & Capping Machine:

Model Number LI-MBF 2 LI-MBF 4
Production Output 30 to 60 Bottles/ Min 60 to 100 Bottles/ Min
Bottle Diameter 25mm to 85mm* 25mm to 85mm*
Capping Type ROPP/ Screw ROPP/ Screw
Cap Size 18mm to 55mm 18mm to 55mm
Filling Range 15ml to 120ml or 30ml to 250ml* 15ml to 120ml or 30ml to 250ml*
Syringe Fill Range 15ml to 120ml,30ml to 250ml or 250ml to 500ml* 15ml to 120ml,30ml to 250ml or 250ml to 500ml*
Accuracy +/- 1% Depending on Liquid with Single Dose +/- 1% Depending on Liquid with Single Dose
Electrical 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz) 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz)
Power 2.5 H.P. 2.5 H.P.
Conveyor Height 850 – 900 mm adjustable 850 – 900 mm adjustable
Overall Dimension 2200 mm (L) X 950 mm (W) X 1550 mm (H) 2400 mm (L) x 1250 mm (W) x 1550 mm(H)
* Specification can be changed as per customers’ requirements

Monoblock Bottle Filling & Capping Machine Videos

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Faq's

The Automatic Monoblock Volumetric Bottle Filling and Capping Machine Model LI-MBF is suitable for Round, Oval, Flat or Square Bottles with maximum speed up to 120 Bottles per minute. Lodha PharmaIt combines liquid filling and cap sealing into a single compact machine — eliminating the need for two separate machines, two conveyors, and the floor space they require. One machine in, filled and capped bottles out.

"Monoblock" means the filling unit and the capping unit are built on a single integrated machine base — not two separate machines connected by a conveyor. This gives you a smaller footprint, fewer mechanical interfaces where bottles can jam, complete bottle traceability from fill to cap within one machine, faster installation, simpler validation, and lower capital investment compared to buying a standalone filler and standalone capper separately. It integrates multiple functions into a single unit with bottle traceability throughout the process. MedicalExpo

The maximum speed is up to 120 Bottles per minute. The output depends on the nature of liquids, bottle diameter, bottle height, bottle neck size, and fill volume. Lodha Pharma Lodha's technical team can calculate the exact expected throughput for your specific bottle and product combination.

The machine is suitable for Round, Oval, Flat or Square Bottles. Lodha Pharma This multi-shape compatibility is a significant practical advantage — most liquid filling machines are optimized for round bottles only. The LI-MBF's ability to handle oval, flat, and square formats makes it particularly valuable for cosmetic manufacturers, Ayurvedic tonic producers, and pharmaceutical companies that package their products in distinctive bottle shapes for brand differentiation.

The machine is suitable for filling pharmaceutical products, oil, mouthwash, etc. Lodha Pharma More broadly, it handles thin syrups, oral suspensions, herbal juices, Ayurvedic tonics, essential oils, antiseptic solutions, shampoos, conditioners, body washes, face washes, hair oils, toners, micellar waters, and other free-flowing to mildly viscous liquids across pharma, Ayurvedic, and cosmetic applications.

The monoblock capping unit handles the most common cap formats used across pharmaceutical, Ayurvedic, and cosmetic liquid packaging — PP screw caps, ROPP aluminium caps, and plastic screw caps — with change parts available for different cap sizes and bottle neck diameters. This flexibility means a single LI-MBF can serve multiple product lines with different cap formats without investing in multiple capping machines.

Yes. Machine construction is in fully Stainless-Steel finish including M.S. Frame structure with SS304 cladding. Lodha Pharma All parts coming in contact with liquids are made from SS 316 materials. Lodha Pharma This full stainless steel construction with SS 316 liquid-contact parts meets the pharmacopoeially mandated material standards for pharmaceutical liquid filling equipment — making the LI-MBF audit-ready for CDSCO, WHO-GMP, and state drug authority inspections.

The LI-MBF is ideal for mid-to-large scale pharmaceutical oral liquid production — antibiotic syrups, cough syrups, antacid suspensions, pediatric formulations, multivitamin syrups, antiseptic solutions, mouthwashes, topical preparations, and nutraceutical syrups — in round, flat, or oval bottles across the standard 30 ml to 500 ml pharmaceutical packaging range. Its integrated filling and capping is especially valuable for manufacturers who want to reduce handling between fill and cap — minimizing the contamination window between the two operations.

When no bottle is detected below the filling nozzle, the machine automatically stops the fill cycle — preventing product spillage, liquid wastage on the conveyor, and production area contamination. This is a core GMP process control feature that CDSCO, WHO-GMP, and state drug authority inspectors specifically verify during pharmaceutical line audits — and it is built into the LI-MBF as standard.

In a separate filler-plus-capper setup, filled but uncapped bottles travel on a conveyor between the two machines — creating an open exposure window where airborne contamination can enter the filled bottle before capping. The LI-MBF's monoblock design minimizes this exposure window by moving each bottle directly from filling to capping within the same machine, without any intermediate open conveyor travel. For pharmaceutical liquids — particularly antiseptics, mouthwashes, and other products sensitive to airborne contamination — this reduced exposure window is a meaningful product quality and GMP compliance advantage.

The machine works on the Volumetric Piston Filling principle which fills liquid into the bottle with high level of fill accuracy of liquid in each bottle. Lodha Pharma The volumetric piston system delivers ±1% fill accuracy — meeting pharmacopoeial fill volume requirements and directly minimizing product giveaway across every high-speed production run.

Yes. The machine's consistent volumetric piston filling, SS 316 contact part documentation, "No Bottle – No Fill" safety system, AC variable frequency drive parameters, and integrated filling-to-capping traceability provide the process consistency and documented control data needed for IQ/OQ/PQ validation protocols — supporting CDSCO, WHO-GMP, and export market pharmaceutical regulatory submissions.

Yes — and this multi-format capability is one of the LI-MBF's most practical advantages for multi-product pharmaceutical manufacturers. The machine is suitable for Round, Oval, Flat or Square Bottles Lodha Pharma — meaning your entire product range can run on a single monoblock machine with appropriate change parts, rather than requiring separate machines for different bottle shapes. This directly reduces your capital equipment investment, floor space requirement, and maintenance overhead.

Ayurvedic manufacturers deal with a wide variety of bottle shapes — distinctive oval bottles for Arishtas, flat bottles for herbal juices, round bottles for syrups and tonics, and square bottles for premium Ayurvedic wellness brands. The LI-MBF's round, oval, flat, and square bottle compatibility makes it the most versatile single machine for Ayurvedic liquid packaging — handling your entire product portfolio on one machine instead of multiple separate fillers and cappers.

Yes. The LI-MBF handles the large-format glass and PET bottles commonly used for Ayurvedic Arishtas, Asavas, and herbal tonics. The volumetric piston filling system builds sufficient volume displacement for larger fill sizes, and the diving nozzle's bottom-up filling action prevents foam generation in naturally fermented Ayurvedic liquids — ensuring clean, accurate fills even in large oval and flat Arishta bottle formats that are particularly common in the Ayurvedic product range.

Naturally fermented Ayurvedic products — Arishtas and Asavas — are sensitive to re-exposure after filling. Any delay between filling and capping allows residual fermentation activity to continue in open bottles, potentially causing CO₂ buildup, altered fill volume, or oxidation of active herbal constituents. The LI-MBF's monoblock design caps each bottle immediately after filling — within the same machine cycle — minimizing post-fill exposure time and protecting the natural integrity of fermented Ayurvedic formulations from the moment they leave the filling nozzle.

Yes. Full SS construction with SS 316 liquid-contact parts, "No Bottle – No Fill" process control, volumetric fill accuracy documentation, and Lodha's ISO 9001:2015 manufacturing credentials provide the documented equipment compliance evidence that AYUSH GMP inspectors require during Schedule T compliance audits for Ayurvedic liquid manufacturing facilities.

Very quickly. The built-in AC variable frequency drive handles speed changes electronically from the control panel — zero mechanical changes for speed adjustment. Fill volume is adjusted by changing the piston stroke — a quick setting completed in minutes. The capping unit change parts for different cap sizes and bottle neck diameters are designed for fast swap. For multi-SKU Ayurvedic manufacturers, the LI-MBF's minimum changeover time design is a genuine production efficiency advantage.

Yes — and this is one of the most appreciated features of the LI-MBF among premium Ayurvedic brands. The machine's ability to handle oval, flat, and square bottles means your premium brand packaging is not constrained to standard round formats. The integrated capping unit applies caps with consistent, calibrated torque — ensuring every bottle is closed to the same standard, with no loose caps, no overtightened caps, and no cap presentation issues that could diminish your premium brand's retail presentation.

Contact Lodha International LLP with your product details, bottle shape and size, fill volumes, cap type, and target output — and their technical team will provide a tailored recommendation and quotation.
📞 +91 9687731331 | +91 9687631331 | +91 9537131331
📧 info@lodhapharma.com
🌐 www.lodhapharma.com
15,500+ machines installed across 50+ countries since 1995 — India's trusted pharmaceutical, Ayurvedic, and cosmetic packaging machinery manufacturer from Ahmedabad, Gujarat.

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We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

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We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

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