Semi Automatic Single Head Piston Filling Machine

Semi Automatic Single Head Piston Filling Machine

Semi Automatic Single Head Piston Filling Machine

Semi-Automatic Single Head Viscous Filling Machine Model LI-BVF 1 is suitable for Round or Flat Bottles or Vials with Maximum speed of 20 products per minute.

The machine can give speed of 15 to 20 container per minute depending upon nature of liquids/ paste, Neck diameter of product and fill Volume. Bottle loading and unloading is manual by operator. Machine designed especially suitable for Viscous liquid or gel/paste which also require to fill Hot with temperature of 40-50 degree Celsius. Machine suitable to fill Gel, Lotion, Cream, Ketchup, Balm, Petroleum Jelly etc.

Machine suitable for small volume production having multiple products. Machine construction in stainless steel finish with single head operation. All parts coming in contact with products are made from SS 316 grade material.

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Specifications – Semi-Automatic Viscous Liquid Filling Machine

  • Fast product changeovers
  • All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
  • No Product – No Fill System
  • Smooth and accurate container handling
  • 100% spillage/drip free.
  • Very High Filling Accuracy
  • Designed for easy change-over and cleaning
  • Synchronized variable speed control

Applications:

  • Semi-viscous and viscous liquids
  • Catsup
  • Mustard
  • Syrups
  • Salsa
  • Mayonnaise
  • Honey
  • Peanut butter
  • Jellies
  • Dipping sauces
  • Lip balm
  • Shampoo
  • Thick soaps
  • Styling gels
  • Facial masks
  • Wax
  • Glue
  • Grease
  • Sealantss
  • Silicone

Technical Specification:

Model LI-BVF 1
Bottle Size Any Bottle Diameter
Bottle Height Any Bottle Height
Fill Range 10ml to 100ml* or 100ml to 500 ml with the help of change parts/ Syringes
Accuracy ±0.5 to ±1% depending upon product with single dose
Output Max. 20 per minute
Conveyor Height 815 – 850 mm
Overall Dimensions 400 mm (L) x 825 mm (W) x 925 mm (H)

Utility Requirement:

Filtered Compressed Air 5 CFM Air consumption at 6 bar pressure
Electrical 220 VAC, 3 Phase, 50 Hz Power Supply
Power 1 H.P.
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Faq's

Lodha Pharma's Semi-Automatic Single Head Viscous Filling Machine Model LI-BVF 1 is suitable for Round or Flat Bottles or Vials and is designed especially for small volume production having multiple products Lodha Pharma — making it the perfect entry-level solution for pharma startups, growing Ayurvedic brands, and boutique cosmetic manufacturers who need professional accuracy without a large capital investment.

The machine has a maximum speed of 20 products per minute and can give a speed of 15 to 20 containers per minute depending upon the nature of liquids or paste, neck diameter of the product, and fill volume Lodha Pharma — providing reliable, consistent throughput for smaller pharma, Ayurvedic, and cosmetic production batches.

The machine is suitable to fill Gel, Lotion, Cream, Ketchup, Balm, Petroleum Jelly Lodha Pharma and similar viscous Ayurvedic products like herbal balms, medicated gels, Ayurvedic skin creams, pain relief ointments, and other thick semi-solid formulations — making it an excellent choice for Ayurvedic manufacturers across India.

The machine is designed especially suitable for viscous liquid or gel and paste which also require to fill hot with temperature of 40 to 50 degree Celsius Lodha Pharma — making it one of the few semi automatic machines capable of handling temperature-sensitive Ayurvedic formulations and cosmetic balms that need to be filled warm for proper consistency.

Absolutely. For manufacturers dealing with lotions, creams, herbal extracts, and ointments, this type of semi-automatic machine presents a game-changing solution that blends manual control with automation, enhancing production output without compromising on quality Pharmafillermachines — ideal for cosmetic brands seeking precision filling at an affordable investment.

The machine is suitable for Round or Flat Bottles or Vials Lodha Pharma — covering the most widely used container formats across pharma, Ayurvedic, and cosmetic manufacturing, from round cream jars and flat lotion bottles to vials for specialty cosmetic serums and medicinal gel formulations.

All parts coming in contact with products are made from SS 316 grade material Lodha Pharma — the highest pharmaceutical-grade stainless steel — ensuring zero contamination, corrosion resistance, easy sterilization between batches, and full cGMP compliance for pharma, Ayurvedic, and regulated cosmetic manufacturing.

Machine construction is in stainless steel finish with single head operation Lodha Pharma — delivering a hygienic, robust, and GMP-compliant structure that is durable enough to withstand daily production demands in pharma, Ayurvedic manufacturing plants, and cosmetic packaging facilities without corrosion or wear.

Bottle loading and unloading is manual by the operator Lodha Pharma — this semi-automatic design gives operators direct control over each container placement, making it easy to manage small batch sizes, multiple product types, and frequent changeovers without needing complex conveyor systems or additional automation infrastructure.

A single head machine offers lower capital cost, simpler operation, easier cleaning between product batches, and greater control over fill volume — making it the preferred starting point for small pharma companies, Ayurvedic manufacturers, and cosmetic startups who run multiple products in small quantities rather than one product at high volume.

The Semi-Automatic machine is used for antiseptic ointments, gels, and medicinal creams in the pharmaceutical sector Pharmafillermachines — and with its SS 316 contact parts, hot-fill capability, and precise volumetric piston dosing, it is fully equipped to handle all types of topical pharma products that require consistent fill accuracy and hygiene compliance.

The machine is ideal for herbal balms, aloe vera gels, and Ayurvedic pastes in the herbal and Ayurvedic products segment Pharmafillermachines — making Lodha Pharma's Single Head Piston Filler one of the most practically suited machines for Ayurvedic manufacturers dealing with thick, gel-like, or paste-consistency traditional formulations.

The piston filling principle draws a precisely measured volume of product into the cylinder on each stroke and dispenses exactly that volume into the container — ensuring every bottle or vial receives the same fill volume regardless of product viscosity, which is critical for pharma dosage accuracy and cosmetic product consistency.

Fill volume adjustment is done by simply changing the piston stroke length — a quick, tool-friendly process that makes it easy for Ayurvedic and cosmetic manufacturers who run multiple SKUs to switch between different fill quantities without lengthy downtime or technical expertise.

These machines are designed with adjustable fill volume for varied product types and tube sizes along with stainless steel contact parts compliant with GMP standards Pharmafillermachines — and the single-head design means fewer components to disassemble, clean, sterilize, and reassemble — keeping changeover times short and hygiene standards consistently high.

The Semi-Automatic machine blends manual control with automation, enhancing production output without compromising on quality — these machines are designed for precision dispensing with adjustable volume settings, reducing product wastage and improving uniformity Pharmafillermachines — making it perfect for cosmetic brands that frequently switch between cream, gel, lotion, and serum formulations.

While the LI-BVF 1 is a single head machine, Lodha International LLP produces high-quality machinery for many kinds of industries and offers a complete range of pharmaceutical packaging machines Lodha Pharma — including double head, four head, and servo-based multi-head options — so your investment can scale seamlessly as your pharma, Ayurvedic, or cosmetic business grows.

Lodha International LLP provides products that meet international standards such as GMP, cGMP, and US FDA regulations and caters to diverse industries including pharmaceuticals, food, nutraceuticals, chemicals, and cosmetics Lodha Pharma — giving you confidence that this machine is built to support both domestic regulatory audits and international export compliance requirements.

Reach out to Lodha International LLP with your product details, bottle specifications, and target output — and their technical sales team will provide a tailored recommendation and quotation.
📞 +91 9687731331 | +91 9687631331 | +91 9537131331
📧 info@lodhapharma.com
🌐 www.lodhapharma.com
With 15,500+ machines installed across 50+ countries since 1995, Lodha International LLP is one of India's most trusted pharmaceutical, Ayurvedic, and cosmetic packaging machinery manufacturers.

What Our Clients Say About Us?

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We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

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We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

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We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

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