Automatic Servo Based Linear Piston Filling Machine

Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

Specifications – Automatic Viscous Product Piston Filling Machine


  • 7” color touch screen with plc for various error message and control system
  • Fast product changeovers
  • Integrated fault light and alarm to inform operator production error
  • Individual fill volume adjustment for fine tuning
  • Diving Nozzle to reduce bubbling of foamy liquids
  • Synchronized variable speed control
  • All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
  • Adjustable conveyor guide rails to accommodate with different products.
  • Programmable for multi speed and profile filling cycles
  • No bottle no filling system
  • Smooth and accurate container handling
  • 100% spillage/drip free
  • CIP without open any contact parts
  • Fully interlocked guarding for safety
  • Designed for easy change-over and cleaning
  • Synchronized variable speed control
  • Accurate and repeatable servo control fill volume

Additional:


  • Diving Heads
  • Drip Tray Container
  • Neck Locators
  • Star wheel or Timing Screw Indexing
  • Manifold and tank upgrades
  • Servo-driven Pistons
  • Capacity for additional Fill Heads
  • Custom applications
  • Polycarbonate Safety Guarding
  • Special electrical requirements
  • Additional remote E-stops Sanitary, hazardous, flammable and corrosive environment construction

Application:


  • Semi-viscous and viscous liquids
  • Catsup
  • Mustard
  • Syrups
  • Salsa
  • Mayonnaise
  • Honey
  • Peanut butter
  • Jellies
  • Dipping sauces
  • Lip balm
  • Shampoo
  • Thick soaps
  • Styling gels
  • Facial masks
  • Wax
  • Glue
  • Grease
  • Sealants
  • Silicone

Technical Specification:


Model LI-JF 2 LI-JF 4 LI-JF 6 LI-JF 8
No. of Filling Heads 2 4 6 8
Bottle Size Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck Dia. 60mm to 100mm* for Broad Neck, Dia. 45mm to 100mm* for Narrow Neck
Fill Range 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes) 100ml to 500ml, 100ml to 1000 ml (with the help of change parts/ Syringes)
Hopper Capacity 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request) 40/80/100/200 Litre (Specific size available on request)
Accuracy ±1% depending upon type of product ±1% depending upon type of product ±1% depending upon type of product ±1% depending upon type of product
Filling System Servo Based Filling Servo Based Filling Servo Based Filling Servo Based Filling
MOC Contact Parts Non- Contact Parts SS 316, SS 304 SS 316, SS 304 SS 316, SS 304 SS 316, SS 304
Output Max. 20 bottles per min depending on bottle size. Max. 60 bottles per minute depending on bottle size. Max. 80 per min depending on bottle size. Max. 100 per min depending on bottle size.
Conveyor Height 815 – 850 mm 815 – 850 mm 815 – 850 mm 815 – 850 mm

Utility Requirement:

Filtered Compressed Air 6 bar 6 bar 6 bar 6 bar
Electrical 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply 415 VAC, 3 Phase, 50 Hz Power Supply
Power 3.0 H.P. 3.0 H.P. 4.0 H.P. 4.0 H.P.

Faq's


Unlike conventional mechanical or pneumatic filling machines, a Servo Liquid Filling Machine is an advanced automated system that uses servo motors and sophisticated control mechanisms to dispense liquids into containers with incredible precision Lodha Pharma — delivering superior accuracy, repeatability, and speed that a conventional machine simply cannot match for pharma, Ayurvedic, or cosmetic production.

Servo Liquid Filling Machines help manufacturers meet strict industry standards and regulations by providing precise and repeatable filling processes, while automated processes, user-friendly controls, and easy maintenance contribute to streamlined operations, reducing labour costs and increasing overall efficiency Lodha Pharma — making it a smart long-term investment for any regulated pharma facility.

The Servo Based Linear Piston Filling Machine is a volumetric filling machine which is suitable for filling various viscous fluids Pharmafillermachines — including aqueous pharma syrups, Ayurvedic herbal tonics, medicated oils, cosmetic serums, hair oils, lotions, gel formulations, and other semi-viscous and high-viscous products.

The number of filling nozzles in these machines can be custom made according to your need like 6, 8, 10, 12, or 16 Pharmafillermachines — giving pharma, Ayurvedic, and cosmetic manufacturers the flexibility to configure the right number of heads for their production volume and line speed requirements.

Capable of filling 25 to 150 containers per minute, depending on the liquid's nature, neck diameter of the product, and fill volume Lodha Pharma — making it suitable for both mid-scale Ayurvedic manufacturers and high-volume pharmaceutical or cosmetic production lines seeking reliable, high-speed performance.

Absolutely. The servo-driven piston system is specifically designed to handle a wide range of liquid consistencies — from thin Ayurvedic liquid formulations to thicker medicated oils and viscous herbal extracts — with consistent fill accuracy in every container, batch after batch.

LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries Lodha Pharma — making it a highly versatile and industry-proven choice for cosmetic manufacturers who demand precision filling across multiple product lines.

All contact parts are made from stainless steel 316, with food grade contact parts, stainless steel and anodized aluminium construction coming as standard features Lodha Pharma — ensuring full cGMP compliance, zero contamination risk, and easy sterilization between batches for pharma, Ayurvedic, and cosmetic production environments.

At the heart of this machine is a servo motor and piston system, delivering exceptional performance and accuracy — this combination guarantees consistent and precise fills, even with highly viscous fluids, eliminating wastage and inconsistent volumes Pharmafillermachines — a critical advantage for pharma manufacturers where exact dosage is non-negotiable.

The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall — it is also capable of storing multiple recipes and has the ability of profile filling Lodha Pharma — making batch changeovers and multi-product operations fast and error-free.

The Servo Base Volumetric Liquid Filling Machine uses a special diving system to fill bottles accurately — during the filling process, the nozzles move down into the bottles and release the liquid until the desired amount is reached, after which the nozzles lift back out Lodha Pharma — preventing spillage, foaming, and liquid waste, especially important for Ayurvedic tonics and cosmetic serums that are prone to foaming.

The machine won't fill if there's no bottle present, making sure accuracy is maintained Lodha Pharma — this critical safety feature prevents costly liquid wastage, spillage, and production line contamination, which is especially valuable for premium pharma formulations and high-value cosmetic products.

Consistent and accurate filling ensures that each container receives the correct amount, contributing to superior product quality and customer satisfaction Lodha Pharma — which means fewer batch rejections, better regulatory compliance, and stronger brand credibility for pharma, Ayurvedic, and cosmetic companies.

The machine is designed to be easy to clean and switch between different products Lodha Pharma, with all SS 316 contact parts removable for CIP/SIP cleaning or autoclaving — significantly reducing downtime between product changeovers, which is critical for Ayurvedic and cosmetic manufacturers running multiple SKUs on the same line.

Whether dealing with food and beverages, medicine, pesticides, alcohol, cosmetics, toiletries, personal care products, chemicals, or oil, the servo volumetric liquid filling machine delivers consistent and efficient performance Lodha Pharma — and the adjustable servo piston stroke ensures accurate fills regardless of liquid viscosity or container format.

Servo Liquid Filling Machines help manufacturers meet strict industry standards and regulations by providing precise and repeatable filling processes — by partnering with Lodha International, manufacturers can easily integrate servo technology, optimize production lines, and gain a competitive edge in the dynamic pharmaceuticals market Lodha Pharma — including for US FDA, EU GMP, and WHO-GMP export compliance.

Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or recirculation methods Lodha Pharma — giving pharma, Ayurvedic, and cosmetic plant engineers the flexibility to integrate the machine seamlessly into existing bulk liquid handling infrastructure.

Evaluate the Servo Liquid Filling Machine's ability to easily integrate with existing production lines or future expansions Lodha Pharma — and Lodha Pharma's machines come with conveyor compatibility, infeed/outfeed turntable options, and variable speed drives to ensure smooth integration into any pharma, Ayurvedic, or cosmetic packaging line.

Lodha International offers customized solutions adjusted to meet each client's unique requirements — their machines are built with premium materials and adhere to stringent quality control standards, ensuring durability and reliability, with support provided throughout the entire process from consultation to installation, training, and after-sales service Lodha Pharma — covering all customization needs for pharma, Ayurvedic, and cosmetic manufacturers.

Reach out to Lodha International LLP with your product details, bottle specifications, and target output — and their technical sales team will provide a tailored recommendation and quotation.
📞 +91 9687731331 | +91 9687631331 | +91 9537131331
📧 info@lodhapharma.com
🌐 www.lodhapharma.com
With 15,500+ machines installed across 50+ countries since 1995, Lodha International LLP is one of India's most trusted pharmaceutical, Ayurvedic, and cosmetic packaging machinery manufacturers.

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