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100 Holes Capsule Filling Machine with Orienter Manufacturer

Manufacturer of 100 Holes Capsule Filling Machine with Orienter help speed the capsule filling process for R&D work, small clinical trials or other small operations. Machine is having 100 holes with 10 x 10 combinations made in stainless steel constructions meeting cGMP requirements. Machine can fill size 00 to size 5 capsules with help of interchangeable parts and different machine model. Machine designed in such a way that it can be easily dismantle for cleaning operations. Though all the operations are manual, the machine calls for precision machined components and assembled with highly skilled personnel.

Key Features of 100 Holes Capsule Filling Machine with Orienter

  • Manual Capsule Filler & Orienter available in 100 holes.
  • Change parts for each capsule size 00, 0, 1, 2, 3 or 4 as needed.
  • 99% orientation & 100% capsule separation.
  • Powder Tray is included to minimize powder loss.
  • Lightweight feeder quickly positions capsules into Filler.
  • Made with stainless steel for reduced static and long-life.
  • Easy handling changes of size plates.
  • Ergonomic features for easy cleaning and avoid of contaminations.

Process Operation:

  • Fill empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned right side.
  • Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
  • Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
  • Place powder tray on filler: keeps powder from spilling.
  • Pour & spread the pre-measured powder. Move extra powder onto powder tray's shelf. Lower tamper and lock.
  • Turn handle to compress powder: this allows you to fill more powder in each capsule.
  • Raise tamper & spread extra powder from shelf into capsules: ensures uniform fill weights.
  • Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
  • Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
  • Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
  • Push down long handle and remove tray of completed capsules.
  • Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification

Model LI-CFM 100 + LI-MCL 100
Production Output Up to 4000 capsules per hour
Capsule Combinations Size 00, 0, 1 & 2 in single machine model with the help of extra size change parts.
Size - 3 and Size - 4 in another machine model with help of any one size extra parts.
Size - 5 in single machine model.
Sequence of holes 10 x 10 = 100
Loading Tray One (With basic machine model)
Capsule Orienter 100 Holes Manual (Stainless Steel Make)
Accessories with Basic Machine 1 Loading Tray,1 Top Plate Powder dispenser1 PTFE Scrapper, Brush & small tools
Overall Dimension 350 mm (L) x 265 mm (W) x 380 mm (H) approx.
Net Weight 22 Kgs. Approx.
Gross Weight 28 Kgs. Approx.

Watch Our 100 Holes Capsule Filling Machine with Orienter Video

Industries Using 100 Holes Capsule Filling Machine with Orienter

  • Pharmaceutical Industry Powder, pellet and granule filling into hard gelatin capsules.
  • Nutraceutical Industry Vitamins, minerals and supplement capsules.
  • Ayurvedic Industry Herbal extracts and churnas filled into capsules.
  • Biopharmaceutical Industry Probiotics and specialty biological formulations.
  • Laboratories & Research Centers R&D and small-batch capsule development.
  • Food Industry Encapsulated food supplements and nutrition products.

100 Holes Capsule Filling Machine with Orienter FAQs


It is a semi-manual capsule filling machine featuring a 100-hole filling board combined with an automatic capsule orienter attachment — allowing operators to rapidly sort, orient, and load capsule shells into the filling tray with significantly less manual effort, making it a highly productive mid-level capsule filling solution for pharmaceutical, Ayurvedic, and nutraceutical manufacturers.

The orienter is a mechanical attachment that automatically sorts randomly placed empty capsule shells into the correct body-down orientation and feeds them directly into the 100-hole filling board — eliminating the tedious and time-consuming manual capsule loading step and significantly improving operator productivity and batch completion speed.

The operator loads empty capsules into the orienter which automatically sorts and drops them correctly into the 100-hole board — the operator then spreads the fill powder across the capsule bodies, levels it with a tamping tool, and closes the capsules using the provided closing tray, completing 100 filled capsules per cycle efficiently.

It strikes the perfect balance between affordability and productivity — the orienter eliminates manual capsule loading time, the 100-hole board delivers faster batch completion than smaller manual boards, and the overall investment remains well within the budget of small and medium Ayurvedic herbal capsule manufacturers.

Yes, it is widely used across the Ayurvedic industry for filling herbal powders, churna blends, ashwagandha extracts, and multi-herb formulations into hard gelatin and HPMC vegetarian capsules — delivering consistent batch output with the speed advantage of the integrated orienter attachment.

Absolutely — nutraceutical and cosmetic supplement brands producing beauty vitamins, collagen capsules, hair and skin health supplements, and probiotic formulations use the 100 holes machine with orienter to increase small-batch production output while keeping equipment investment and operational complexity low.

The machine is available in configurations for all standard capsule sizes from size 000 to size 5 — with size-specific 100-hole filling boards and matching orienter attachments available, allowing manufacturers to produce capsules in the exact size required for their pharmaceutical, Ayurvedic, or nutraceutical product.

With the orienter significantly reducing capsule loading time, an experienced operator can complete 15 to 25 cycles per hour — producing between 1,500 to 2,500 capsules per hour, making it approximately 2 to 3 times more productive than manual filling without an orienter.

It efficiently handles free-flowing dry powders, granules, herbal powder blends, and fine botanical extracts — making it suitable for a broad range of pharmaceutical active ingredients, Ayurvedic herbal formulations, nutraceutical supplement blends, and cosmetic health supplement powders at small to medium batch scale.

Yes, GMP-grade versions are manufactured with food-safe acrylic or stainless steel construction, smooth easy-to-clean surfaces, and hygienic design standards — meeting the basic material and hygiene requirements for Schedule M and AYUSH-licensed small-scale pharmaceutical and Ayurvedic capsule manufacturing facilities.

Yes, HPMC vegetarian capsule shells work seamlessly with the 100-hole filling board and orienter — making this machine a practical choice for Ayurvedic and nutraceutical manufacturers producing vegan-certified, plant-based herbal capsule products for health-conscious Indian and export consumers.

Without an orienter, operators spend significant time manually placing each capsule shell body-down into the filling board — the orienter eliminates this step entirely by automatically sorting and loading all 100 capsule positions in seconds, reducing cycle time by up to 40% and significantly reducing operator fatigue during extended production runs.

Fill weight consistency depends on powder flow properties and operator technique — typically achieving ±4 to ±6% variation per batch, which is acceptable for small-scale Ayurvedic and nutraceutical production, with periodic manual weight checks recommended to maintain quality standards across production batches.

The machine disassembles easily into its main components — filling board, orienter, closing tray, and spreader — all of which can be brushed, wiped, or washed thoroughly between product batches to prevent cross-contamination and maintain the hygiene standards required for multi-product Ayurvedic and pharmaceutical production.

The 100 Holes Capsule Filling Machine with Orienter is a compact benchtop device that requires no electricity or compressed air supply — needing only a clean, stable work surface in any small production room, making it ideal for Ayurvedic compounding units, nutraceutical startups, and small pharma facilities with limited space and utilities.

Yes, it is an excellent tool for pharma R&D departments, Ayurvedic research centers, and formulation development laboratories that need to produce accurate pilot batches and stability study samples — offering the speed advantage of 100-hole production with the flexibility of manual operation for research-scale work.

When daily production consistently exceeds 15,000 to 20,000 capsules, fill weight uniformity requirements tighten for regulatory submissions, or operator fatigue significantly limits production output — it is the right time to upgrade to a semi automatic or fully automatic capsule filling machine for greater speed and consistency.

Yes, free-flowing pellets and coarse granules can be filled using the 100-hole board — though operators need to ensure the fill material has adequate flow properties for even distribution across all 100 capsule bodies, with slower spreading technique recommended for granular fill materials to ensure consistent fill weights.

Yes, Lodha Pharma supplies replacement 100-hole filling boards, orienter components, spreader cards, tamping tools, and closing trays as spare accessories for all capsule sizes — along with comprehensive product usage guidance and technical support to help operators maximize productivity and maintain equipment performance.

Simply contact Lodha Pharma through their official website and specify your required capsule size, fill material type, and expected daily production volume — their responsive technical sales team will promptly provide a competitive quotation with full product details and can also guide you on whether this machine or a higher-capacity capsule filling solution best suits your current and future manufacturing requirements.

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