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Alu Alu Blister Packing Machine

Automatic Blister Packing Machine

Alu Alu Blister Packing Machine Manufacturer

Automatic Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market.

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Construction of the Machine

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.

Salient Features

  • Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
  • Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
  • Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
  • Operator Interface: User friendly HMI touch screen (Human machine interface).
  • Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

Packaging Materials

Base Material: PVC / PVC-PVDC / ACCLAR / TRIPLEX / PP / ALU-ALU (OPA).
Lidding Material: Aluminium with Heat Sealable Lacquer Coating.

Utilities Requirement

  • Compressed Air: 16 CFM dry air having minimum pressure 6.0 kgs /cm2
  • Water Cooler: 120 Liter/Hour. Temp. 15 ± 2 C
  • Electrical Power: 6.5 KW, 415 V ± 10%, 3 Phase + N + E
  • Earthing Cable: Copper, 2.5 mm2 (Minimum)

Technical Specification:

Model LI-MAC 40+ 
Description Cold Form ALU- ALU Thermo Forming (When Fitted)
Base Film Width. Alu. Foil 225 mm PVC Film 225 mm
Blister Foil Thickness Alu. 0.13 - 0.15 mm PVC 0.20 - 0.40 mm
Reel Diameter Alu. 440 mm Pvc 440 mm
Sealing Foil Thickness 0.02 - 0.04 mm 0.02 - 0.04 mm
Sealing Foil Width 225 mm 225 mm
Pack Length 215 mm 215 mm
Pack Width 140 mm 140 mm
Forming Depth 12 mm 12 mm
Machine Speed 35 Cycles / Min 40 Cycles / Min
Overall Dimension 2900 (L) x 1180 (W) x 1915 (H) mm ±2%
Net Weight Approx. 1950 Kilograms
*Product and layout specific.

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Industries Using Alu Alu Blister Packing Machine

  • Pharmaceutical Industry Blister, strip and carton packing of tablets, capsules and ampoules.
  • Ayurvedic Industry Herbal tablets, capsules and sachets in retail packs.
  • Nutraceutical Industry Supplement blisters, sachets and retail cartons.
  • Food Industry Confectionery, premix and single-serve food packing.
  • Cosmetic Industry Cartoning of tubes, bottles and personal-care kits.
  • Laboratories & Research Centers Small-batch and sample packing for trials.

Alu Alu Blister Packing Machine FAQs

It is a specialized pharmaceutical packaging machine that uses aluminum foil on both the top and bottom layers to form and seal blister packs — providing superior moisture, light, and oxygen barrier protection for sensitive drug formulations.

Unlike conventional PVC blister packs that use plastic on the forming side, Alu Alu packs use cold-formed aluminum on both sides — offering significantly higher protection against humidity, light, and temperature for moisture-sensitive pharma products.

Pharma companies use Alu Alu packaging for highly moisture-sensitive tablets, capsules, and effervescent products because aluminum's near-zero moisture vapor transmission rate keeps medicines stable and effective throughout their shelf life.

Yes, Ayurvedic manufacturers producing herbal tablets, churna capsules, and plant extract formulations that are sensitive to humidity greatly benefit from Alu Alu packaging to preserve potency and extend shelf life.

Yes, cosmetic companies can use Alu Alu blister packing for single-dose beauty capsules, collagen tablets, supplement pills, and nutraceutical products that require premium protective packaging with an upscale appearance.

Hygroscopic tablets, effervescent tablets, soft gelatin capsules, lyophilized products, and any moisture or light-sensitive drug formulations are best suited for Alu Alu blister packaging in pharmaceutical manufacturing.

Depending on the model and cavity configuration, the machine can produce 15 to 60 strokes per minute, packaging thousands of tablets or capsules per hour for both medium and large-scale pharma production.

The machine typically uses cold-form aluminum foil in the range of 60 to 120 microns for the forming web, providing the structural integrity and barrier properties essential for protecting sensitive pharma formulations.

Yes, the machine is designed and manufactured in full compliance with GMP, Schedule M, and WHO-GMP standards, making it suitable for regulated pharmaceutical facilities across India and for export-oriented manufacturing units.

The machine accommodates a wide range of tablet shapes — round, oval, capsule-shaped, and oblong — by using interchangeable forming and sealing tooling customized to specific product dimensions.

Yes, it is equipped with an integrated batch coding, embossing, and perforating station that prints batch numbers, MFG dates, and expiry dates directly onto the foil as required by Indian drug regulatory standards.

Alu Alu packaging meets international regulatory requirements for moisture-sensitive drugs in export markets — giving Indian pharma companies a competitive edge in regulated markets like the US, EU, and Middle East.

The machine uses a cold-forming process for the lower aluminum web and heat sealing for the top lidding foil — creating an airtight, hermetically sealed blister that provides maximum product protection and tamper evidence.

Yes, it can be seamlessly connected to automatic cartoning machines, leaflet inserters, and end-of-line packaging systems — creating a fully automated blister-to-carton packaging solution for pharma manufacturers.

The machine is equipped with vision inspection systems and sensors that detect missing tablets, broken capsules, or improperly sealed pockets — automatically rejecting defective strips to maintain 100% quality output.

The machine is constructed with GMP-compliant stainless steel 316 contact parts and SS 304 for the main frame — ensuring corrosion resistance, easy cleaning, and compliance with pharmaceutical hygiene standards.

Yes, the Alu Alu blister machine is particularly well-suited for packaging soft gelatin capsules used in Ayurvedic nutraceutical and health supplement products that are prone to moisture damage and require extended shelf stability.

With pre-validated tooling sets and clear changeover protocols, product changeovers typically take 1 to 2 hours — minimizing production downtime and supporting multi-product pharma manufacturing environments efficiently.

Yes, Lodha Pharma provides comprehensive documentation including Factory Acceptance Test (FAT) reports, Installation Qualification (IQ), Operational Qualification (OQ) support, and all technical manuals required for regulatory submissions and plant audits.

You can contact Lodha Pharma through their official website with your product type, tablet dimensions, required output speed, and facility details — their technical sales team will provide a tailored quotation and arrange a live factory demonstration at your convenience.

What Pharmaceutical Manufacturers Say About Us

Verified reviews from pharmaceutical manufacturers running our equipment.

Very good quality pharmaceutical machinery manufacturer. Using tablet press machine, ointment tube filling line, Liquid Filling Line and ancillary equipments from last 3 years. Good quality machines and support

U Urvashi Jain

Very High Quality Pharmaceutical Machines. Our company using capsule filling and tablet manufacturing line from this company... Very nice service and support. Recently ordered rotary tube filling machine. Specially thanks to Mr. Dhananjay and Team for support

V Vanshi Sharma

Top-notch pharmaceutical machinery producer located in Ahmedabad. We have been utilizing the Capsule Filling Machine and servo liquid filling machine for the past two years, benefiting from excellent service support provided by LODHA.

A Amit Gupta

High quality pharmaceutical machinery manufacturer in Ahmedabad. We are using liquid filling machine from last 2 years in Australia with great service support by LODHA Team

T Taksh Vyas

Very Good Pharmaceutical Equipment. The best manufacturer of tablet press machines, with excellent assistance from the Lodha team.

A Alka Prajapati

Highly recommended this company for Capsule Machinery and equipment, we purchase Capsule Filling Machine since 3 year and we are very satisfied from that one, & Specifically thanks to Mr. Dhananjay Lodha for always quick support and service.

S Sunayna Rajput

Specially thanks to Mr. Dhananjay Lodha for quick support and service provided for capsule filling machine and tablet press we bought last year. Highly recommended this company for capsule and tablet production equipments.

A Ashok Vaghela

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