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Automatic Capsule Counting and Filling Machine

Capsule Counting & Filling Machine

Automatic Capsule Counting and Filling Machine Manufacturer

Automatic Capsule Counting & Filling Machine: Model LI-CCM is suitable for plastic and glass bottles. It is widely applied for capsule counting for small scale production in Pharmaceutical, Nutraceutical’s, Cosmetics, Herbal and Ayurvedic industries. This machine is offered in output capacities ranging from 60 to 150 bottles per minute.

Manufacturer of Automatic Capsule counting & filling machine models range includes up to 150 tablets/capsules per min in glass bottles and rigid containers in bulk quantities and also where you need peak output. Two containers can be filled at a time through a double track filler. Disc on double fill model gives the highest capacity. Each disc is custom designed and manufactured to meet your individual filling requirements. These exceptional machines are versatile enough to count coated/uncoated tablets, hard or soft gelatin capsules of any shape and size such as pearls, oblong and round.

The machine is designed as per GMP standards and consists of Stainless Steel frame structure with Stainless Steel contact parts.
Integrated with the filler, under the hopper is the vacuum system that provides a dust free passage of stocks to the containers. The system also gives efficient and smooth running of the disc when uncoated tablets are counted.

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Salient Features

  • With advanced vibration and multi-channel feeder
  • Computer control with active image counting
  • Transfer the bottle automatically with slat type conveyor
  • Performs system test automatically
  • Automatically Stop System
  • Easy to setting change parts for different size bottles
  • Counter differences with less than 0.1%
  • Full-set protective device keep operation fixed and reliable
  • Intellectual touch screen control system which is easy to control
  • Stable operation with lower noise.
  • Easy to dismantle with a minimum amount of parts for clean up

Industries Using Automatic Capsule Counting and Filling Machine

  • Pharmaceutical Industry Powder, pellet and granule filling into hard gelatin capsules.
  • Nutraceutical Industry Vitamins, minerals and supplement capsules.
  • Ayurvedic Industry Herbal extracts and churnas filled into capsules.
  • Biopharmaceutical Industry Probiotics and specialty biological formulations.
  • Laboratories & Research Centers R&D and small-batch capsule development.
  • Food Industry Encapsulated food supplements and nutrition products.

Automatic Capsule Counting and Filling Machine FAQs

It is a fully automated pharmaceutical packaging machine that precisely counts a pre-set number of filled capsules and automatically dispenses them into bottles, containers, or pouches — delivering fast, accurate, and GMP-compliant capsule bottle filling for pharmaceutical, Ayurvedic, and nutraceutical manufacturing companies.

Inaccurate capsule counts in retail bottles directly impact patient dosing compliance, regulatory labeling accuracy, and brand credibility — an automatic capsule counting machine eliminates human counting errors, ensures every bottle contains the exact declared number of capsules, and protects manufacturers from costly recalls and regulatory non-compliance penalties.

Yes, Ayurvedic manufacturers packaging herbal capsule products — ashwagandha, triphala, brahmi, and proprietary multi-herb formulations — into retail bottles of 30, 60, 90, or 120 capsule counts use automatic counting machines to achieve accurate, consistent, and high-speed bottle filling that meets AYUSH product packaging standards.

Absolutely — nutraceutical and cosmetic supplement brands packaging beauty vitamins, collagen capsules, probiotic supplements, and wellness formulations into consumer retail bottles rely on automatic capsule counting machines to deliver precise counts, professional packaging presentation, and high daily bottle output at competitive per-unit packaging costs.

The machine handles all types of oral solid dosage forms including hard gelatin capsules, HPMC vegetarian capsules, soft gelatin capsules, tablets, coated tablets, and mini-tablets — making it a highly versatile counting and bottle filling solution across pharmaceutical, Ayurvedic, and nutraceutical product categories.

Depending on the model, number of counting channels, and capsule size, the machine achieves bottle filling speeds of 20 to 120 bottles per minute — providing scalable production capacity for both small-scale Ayurvedic bottle packaging operations and large-volume commercial pharmaceutical capsule bottling lines.

The machine uses infrared photoelectric sensors or vision-based counting channels that detect and count each individual capsule as it passes through — with electronic count verification and automatic channel shut-off when the pre-set count is reached, ensuring zero short-count or over-count bottles reach the finished product stage.

The machine accommodates a wide range of HDPE, PET, and glass bottles with neck diameters and body dimensions covering standard 30 cc to 500 cc pharmaceutical and nutraceutical bottle sizes — supporting the complete range of retail packaging formats used in Indian and export pharmaceutical, Ayurvedic, and cosmetic supplement markets.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts, enclosed dust-free counting zones, and smooth stainless steel construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material, hygiene, and operational standards for licensed pharmaceutical and Ayurvedic bottle packaging facilities across India.

Yes, the machine's PLC touchscreen HMI allows operators to easily program and store different count settings for multiple product SKUs — enabling rapid changeover between 10, 30, 60, 90, 100, 120, and 500 capsule count configurations without mechanical adjustments, supporting efficient multi-product pharmaceutical and Ayurvedic packaging operations.

Yes, it is equipped with an electronic count verification and automatic rejection system that identifies any bottle with a short count, over count, or sensor error — automatically diverting it from the production line before capping to ensure every finished bottle contains the exact declared capsule count with complete accuracy.

Export markets — particularly the US, EU, and Middle East — require strict declared count accuracy on pharmaceutical and nutraceutical product labels, with regulatory penalties for short-count bottles — automatic capsule counting machines provide the count accuracy documentation and process reliability needed to consistently meet international market packaging compliance requirements.

Yes, the machine uses gentle product handling channels, appropriately spaced counting sensors, and smooth capsule transfer surfaces specifically designed to handle the delicate nature of soft gelatin capsules — preventing capsule deformation, surface damage, and sticking during the counting and bottle filling process.

Yes, it is designed for seamless inline integration with automatic bottle unscramblers, cotton inserters, capping machines, induction sealers, and labeling machines — forming a complete automated capsule bottle packaging line from empty bottle feeding through to fully labeled, sealed, and retail-ready finished bottle output.

The machine features enclosed counting channels, integrated dust extraction attachments, and smooth sealed surfaces that contain capsule dust within the counting zone — preventing cross-contamination, maintaining operator respiratory safety, and keeping the production environment clean during continuous capsule counting operations.

Yes, the machine can be configured for high-count hospital and institutional bulk bottle packaging — filling 500, 1000, or custom count bottles used in hospital pharmacies, institutional dispensing, and bulk export packaging — with the same precision and speed as standard retail count configurations.

Changing capsule count targets is done instantly through the PLC touchscreen with no mechanical changes required — while bottle size changeovers involve simple guide rail and conveyor height adjustments that experienced operators can complete in under 20 minutes, minimizing production downtime between different product packaging runs.

The machine operates on a standard 220V single-phase or 440V three-phase power supply with basic compressed air requirements at 4 to 6 bar — fully compatible with the standard utility infrastructure available in most Indian pharmaceutical, Ayurvedic, and nutraceutical bottle packaging facilities.

Yes, Lodha Pharma provides complete on-site machine installation, PLC programming setup, operator and maintenance training, Factory Acceptance Test (FAT) documentation, Installation Qualification (IQ) and Operational Qualification (OQ) support, Annual Maintenance Contracts (AMC), and fast spare parts availability — ensuring reliable and compliant capsule counting machine performance throughout its operational life.

Simply contact Lodha Pharma through their official website with your capsule type, size, required count configurations, bottle dimensions, target production speed, and facility location — their experienced technical sales team will promptly provide a tailored quotation and arrange a comprehensive live factory or detailed video demonstration to help you select the ideal automatic capsule counting solution for your pharmaceutical, Ayurvedic, or nutraceutical bottle packaging line.

What Pharmaceutical Manufacturers Say About Us

Verified reviews from pharmaceutical manufacturers running our equipment.

Very good quality pharmaceutical machinery manufacturer. Using tablet press machine, ointment tube filling line, Liquid Filling Line and ancillary equipments from last 3 years. Good quality machines and support

U Urvashi Jain

Very High Quality Pharmaceutical Machines. Our company using capsule filling and tablet manufacturing line from this company... Very nice service and support. Recently ordered rotary tube filling machine. Specially thanks to Mr. Dhananjay and Team for support

V Vanshi Sharma

Top-notch pharmaceutical machinery producer located in Ahmedabad. We have been utilizing the Capsule Filling Machine and servo liquid filling machine for the past two years, benefiting from excellent service support provided by LODHA.

A Amit Gupta

High quality pharmaceutical machinery manufacturer in Ahmedabad. We are using liquid filling machine from last 2 years in Australia with great service support by LODHA Team

T Taksh Vyas

Very Good Pharmaceutical Equipment. The best manufacturer of tablet press machines, with excellent assistance from the Lodha team.

A Alka Prajapati

Highly recommended this company for Capsule Machinery and equipment, we purchase Capsule Filling Machine since 3 year and we are very satisfied from that one, & Specifically thanks to Mr. Dhananjay Lodha for always quick support and service.

S Sunayna Rajput

Specially thanks to Mr. Dhananjay Lodha for quick support and service provided for capsule filling machine and tablet press we bought last year. Highly recommended this company for capsule and tablet production equipments.

A Ashok Vaghela

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