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Automatic Rotary Tube Filling Machine

Automatic Rotary Tube Filling Machine

Automatic Rotary Tube Filling Machine Manufacturer

Lodha International LLP is the top automatic rotary tube filling machine manufacturer, offering innovative solutions for the pharmaceutical industry. Our rotary tube filling machine is highly productive and cost-effective, making it an excellent choice for the pharma industry. The machine's layout is user-friendly, making sure easy to operate and maintain. It primarily relies on mechanical operations, which reduces the need for extensive training and upkeep. Constructed with mild steel angles and painted for a sleek finish, the machine's contact parts are made from high-quality stainless steel to make sure durability and hygiene. Its innovative "no tube-no filling" sensor system utilizes pneumatic cylinders that prevent filling whenever no tube is available.

We are the largest manufacturer and exporter of automatic rotary tube filling machinery. The LI-STF variant is designed to seal plastic and laminated tubes after filling, making it perfect for the food, cosmetic, and pharmaceutical industries. This automatic rotary tube filling machine can fill from 5 grams to 250 grams** with an accuracy of 1%, making it perfect for volumetric dosing of creams, ointments, gels, pastes, balms, and other similar viscous products. Lodha International LLP is the best company for your tube filling needs, with outstanding performance and reliability.

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Salient Features of Automatic Rotary Tube Filling Machine:

  • Tube-feeding by hand
  • Spinnable and compact in stature
  • Filling ranges from 5 grams to 250 grams**
  • Filling accuracy of ±1%
  • Appropriate and even stuffing
  • No tube, no filling system
  • Pneumatic cylinder for tube sealing, coding, and cutting
  • Tube sealing using a Leister heater and blower air conditioning system
  • Batch coding number availability
  • Water-cooled exterior to enhance seal quality
  • Easy conversion between combo models
  • No tails after the filling time
  • All moving parts can be made of stainless steel (SUS) based on needs
  • Production counter on the control panel displaying total filled tubes
  • Reduced need for maintenance
  • Automatic tube ejection
  • Reliable pneumatic components from Janatics, Festo, and Spac

Process Operation of Automatic Rotary Tube Filling Machine

The automatic rotary tube filling machine starts by putting the tubes into it. These tubes are then positioned and filled accurately with the desired product, ranging from 5 grams to 250 grams**, with a 1% accuracy rate. The tube filling and sealing machine uses a sophisticated pneumatic cylinder for sealing, coding, and cutting the tubes. A Leister heater and blower system make sure secure sealing, while a water-cooled exterior enhances seal quality. The automatic rotary tube filling machine features a "no tube-no filling" system, preventing wastage and ensuring efficiency. This best rotary tube filling machine is designed for easy conversion between models, minimal maintenance, and reliable performance. As a rotary tube filling machine exporter, Lodha International LLP guarantees top-notch quality and innovative solutions for your production needs.

Technical Specification of Single Head Linear Tube Filling Machine:

Specification Details
Model No. LI-TUBO 12S
No. of Station 12
Hopper Capacity 50 Litre
Production Output Up to 50 tubes Per Minute
Tube Diameter 12mm to 50mm
Tube Length 50mm to 200mm
Tube Loading System Manual/Automatic
Tube Orientation Manual/Automatic
Max. Filling Capacity 5gm to 250gm**
Air Heater 2.5 Kw
Power 1 H.P.
Compressed Air 12 Bar
Machine Dimension 900 mm x 1100 mm x 1800 mm
Net Weight 465 Kgs.
Gross Weight 580 Kgs.

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Industries Using Automatic Rotary Tube Filling Machine

  • Pharmaceutical Industry Ointments, gels and topical creams in tubes and jars.
  • Cosmetic Industry Face creams, hair colour, gels and personal-care tubes.
  • Ayurvedic Industry Herbal balms, ointments and medicated creams.
  • Food Industry Pastes, spreads and viscous food products.
  • Chemicals Industry Adhesives, sealants and industrial pastes.
  • Nutraceutical Industry Topical supplement and wellness formulations.

Automatic Rotary Tube Filling Machine FAQs

It is a high-speed fully automatic tube packaging machine that uses a continuously rotating turret platform with multiple filling stations — simultaneously processing tubes through loading, filling, sealing, coding, and trimming operations in a continuous rotary motion to deliver the highest tube filling throughput available for large-scale pharmaceutical, Ayurvedic, and cosmetic manufacturing operations.

A rotary tube filling machine uses a continuously rotating multi-station turret where several tubes are processed simultaneously at different stages — delivering significantly higher output than linear machines that process tubes sequentially in a stop-start indexing motion, making rotary machines the preferred choice for very large-scale pharmaceutical and cosmetic tube production.

Large pharma companies producing millions of dermatological cream, ointment, and gel tubes per month need the highest possible tube packaging throughput — rotary machines deliver continuous non-stop tube production at speeds unmatched by any linear system, eliminating packaging bottlenecks and minimizing the per-unit tube manufacturing cost at commercial scale.

Yes, established large-scale Ayurvedic companies producing high-demand herbal pain balms, skin care creams, hair treatment formulations, and natural gel products for national distribution and international export rely on automatic rotary tube filling machines to meet massive order volumes with consistent quality and AYUSH-compliant manufacturing standards.

Absolutely — major cosmetic brands producing face creams, sunscreens, hair color products, hand creams, toothpaste, and premium beauty formulations at commercial scale use rotary tube filling machines to fulfill enormous retail and export orders with the consistent fill accuracy, perfect seal quality, and high-volume daily output that large cosmetic supply chains demand.

Depending on the number of turret stations, tube size, and product viscosity, rotary tube filling machines achieve speeds of 200 to 600+ tubes per minute — delivering 12,000 to 36,000+ tubes per hour and providing the massive production throughput that only large-scale pharmaceutical, Ayurvedic, and cosmetic tube manufacturing operations require.

The machine handles aluminum tubes, ABL laminated tubes, PBL plastic laminated tubes, and co-extruded plastic tubes across a wide range of tube diameters and lengths — covering all major tube formats used in pharmaceutical, Ayurvedic, and cosmetic product packaging with dedicated tooling configurations for each tube type.

Each filling station on the rotary turret is equipped with an independent servo-driven piston filling head with individual calibration — delivering synchronized fill accuracy of ±0.5 to ±1% across all stations simultaneously, ensuring every tube filled at any turret position receives exactly the same precise product quantity throughout continuous high-speed production.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts across all turret stations, enclosed filling zones, temperature-controlled product distribution manifolds, and comprehensive validation documentation support — meeting WHO-GMP, Schedule M, USFDA, EU GMP, and AYUSH standards for large-scale licensed pharmaceutical and Ayurvedic tube manufacturing facilities.

The machine supports hot air sealing and ultrasonic sealing for plastic laminated ABL and PBL tubes at high rotary speeds, and mechanical multi-fold sealing for aluminum tubes — with all sealing operations performed continuously at every turret cycle to maintain maximum production throughput without compromising seal strength or hermetic integrity.

The machine features a high-capacity automatic tube hopper with a precision rotary orientation mechanism that continuously feeds correctly oriented tubes into the turret at speeds matching the full rotary production rate — ensuring uninterrupted tube supply to all filling stations without any manual loading intervention during continuous production runs.

Yes, the machine integrates with high-speed rotary inkjet coding or hot stamp printing systems positioned within the turret cycle — simultaneously printing all mandatory regulatory information on tube tails at full rotary production speed, with each tube receiving complete and legible batch coding without any reduction in overall machine throughput.

The machine uses a centrally heated temperature-controlled product distribution manifold that evenly supplies product at optimal filling viscosity to all turret station filling heads simultaneously — ensuring equal product flow, consistent fill weight accuracy, and reliable nozzle performance for highly viscous pharmaceutical ointments, thick Ayurvedic creams, and dense cosmetic formulations across every filling position.

Yes, advanced rotary tube filling machines incorporate inline fill weight monitoring sensors at every turret station, seal integrity detectors, and high-speed automatic rejection mechanisms — identifying and removing defective tubes from the rotary production stream in real time to maintain 100% quality compliance across massive high-volume pharmaceutical and cosmetic production runs.

Due to the multi-station turret configuration, changeovers on rotary machines typically require 3 to 6 hours — involving simultaneous reconfiguration of all turret station tube holders, filling nozzles, and sealing mechanisms — with pre-validated tooling sets and documented changeover procedures minimizing downtime on high-value pharmaceutical and cosmetic production lines.

By processing 200 to 600+ tubes per minute with a single machine, single operator supervision, and minimal per-cycle utility consumption — the rotary tube filling machine delivers the lowest per-unit tube filling cost of any tube packaging technology, significantly improving production line profitability for large-scale pharmaceutical, Ayurvedic, and cosmetic manufacturers.

Yes, the machine's high-speed tube output connects seamlessly with automatic high-speed cartoning machines, robotic tube collating systems, leaflet inserters, shrink wrapping equipment, and case packing lines — forming a complete continuous high-speed tube filling to finished case packaging automated production line for large-scale pharmaceutical and cosmetic manufacturers.

The combination of massive production throughput, validated fill accuracy across all turret stations, GMP-compliant construction, comprehensive batch documentation, and international regulatory compliance makes the automatic rotary tube filling machine the definitive tube packaging investment for Indian pharmaceutical and cosmetic companies targeting large-volume regulated export markets.

Yes, Lodha Pharma provides comprehensive turnkey project support including facility layout planning, rotary machine installation, multi-station fill weight calibration, Factory Acceptance Test (FAT) protocols, Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) documentation, and complete operator and maintenance training — fully supporting customers through GMP audits, drug licensing inspections, USFDA pre-approval inspections, and international regulatory submissions.

Simply contact Lodha Pharma through their official website with your tube type, tube diameter and length range, fill volume, product viscosity profile, required production speed, target regulatory markets, and facility infrastructure details — their expert pharmaceutical project engineering and technical sales team will provide a comprehensive customized rotary machine proposal and arrange a detailed live factory demonstration or virtual technical walkthrough to help you plan the ideal rotary tube filling solution for your large-scale pharmaceutical, Ayurvedic, or cosmetic tube manufacturing operation.

What Pharmaceutical Manufacturers Say About Us

Verified reviews from pharmaceutical manufacturers running our equipment.

Very good quality pharmaceutical machinery manufacturer. Using tablet press machine, ointment tube filling line, Liquid Filling Line and ancillary equipments from last 3 years. Good quality machines and support

U Urvashi Jain

Very High Quality Pharmaceutical Machines. Our company using capsule filling and tablet manufacturing line from this company... Very nice service and support. Recently ordered rotary tube filling machine. Specially thanks to Mr. Dhananjay and Team for support

V Vanshi Sharma

Top-notch pharmaceutical machinery producer located in Ahmedabad. We have been utilizing the Capsule Filling Machine and servo liquid filling machine for the past two years, benefiting from excellent service support provided by LODHA.

A Amit Gupta

High quality pharmaceutical machinery manufacturer in Ahmedabad. We are using liquid filling machine from last 2 years in Australia with great service support by LODHA Team

T Taksh Vyas

Very Good Pharmaceutical Equipment. The best manufacturer of tablet press machines, with excellent assistance from the Lodha team.

A Alka Prajapati

Highly recommended this company for Capsule Machinery and equipment, we purchase Capsule Filling Machine since 3 year and we are very satisfied from that one, & Specifically thanks to Mr. Dhananjay Lodha for always quick support and service.

S Sunayna Rajput

Specially thanks to Mr. Dhananjay Lodha for quick support and service provided for capsule filling machine and tablet press we bought last year. Highly recommended this company for capsule and tablet production equipments.

A Ashok Vaghela

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