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Automatic Capsule Loader

Capsule Loader

Automatic Capsule Loader Machine Manufacturer

Automatic Capsule Loader is used for loading empty capsules in loading tray of manual capsule filler machine. In this process, empty capsules are placed in loading tray through the magazine automatically with cap up and body down.

Capsule Loader Machine is useful for various industries. Manufacturer of Automatic Capsule Loader Machine is most suitable for medium scale pharmaceutical companies and Ayurvedic Herbal product companies. This capsule loader not only offers easy operation but also saves time & labour. It has a compact design and requires minimum space. The automatic capsule loader delivers high production with high accuracy.

It is ideal for medium and large scale pharmaceutical companies. The capsule loading machine is highly compact and is known for providing improved accuracy. It can load 300 capsules in the loading tray consisting of 300 holes in just 28 seconds. The components of the machine are easily removable. The automatic capsule loader is highly preferred in pharmaceutical industries for its ability to accommodate all standard sized capsules. Highlight of this machine is its ability to stop processing after the complete loading. With easily removable parts, the capsule loader is very easy in maintenance. It is a low investment machine that results in high output thus making it a utility machinery. The operation is quite simple and it can be operated by any semi-skilled labor as well. Capsule loading machine performs a hassle free operation and is easy to install. It is developed using high manufacturing practices that ensures the long run of the machine.

Automatic capsule loaders are the perfect machines for medium & large scale pharmaceutical industries. This automatic capsule loader is utilized in order to fill up the plates of manual capsule filling machines. This automatic capsule loader is simple to operate and an ideal technology that can save time & labour workload. These automatic capsule loaders are used to load capsules automatically onto the loading tray of the capsule filling machine. These machines are small-sized, as it can be fitted in smaller areas which means less space will be occupied. These machines give higher production of the capsules with a much better standard of accuracy and power-efficiency. The loader in the machine can automatically load the empty capsule in the loading plate without any errors. These automatic loaders are low investment machines but they can deliver high and beneficial output without disappointment. By using these automatic capsule loaders, a drastic change can be noticed in the production department in every aspect. These machines are simple to operate as no difficult operating mechanisms are involved, and the best thing is that it can be operated by a semi-skilled person too. These automatic machines dont require any setting in the mechanism of the machine once the machine has started its process, as a matter of fact no need of changing parts, is required for different processes. Another beneficial factor of this machine is that it will stop automatically after loading is complete. All together these automatic capsule loading machines can not only increase the production but on the other hand, they can also reduce the number of operators required to complete the capsule loading process.

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AUTOMATIC CAPSULE LOADER SPECIAL FEATURES:

  • High output with low investment
  • Significant difference in production
  • Easy to operate
  • Suitable for all standard sized capsules with appropriate size change parts.
  • All parts are easily removable
  • Stops the process automatically after loading is completed
  • Loads 300 capsules in loading tray only in 28 seconds
  • Comes with interchangeable parts for any size capsule

Technical Specification of Automatic Capsule Loading Machine:

Model: LI-ACL
Output: 36,000 capsules per/hour
Drive ¼ H.P, 3 phase, 440 volts,
Dimension length: 630 mm X 430 mm X 780 mm
Weight: 95 kilograms

Advantages of Automatic Capsule Loader

Automatic capsule loading machine loads empty capsules in loading tray of manual capsule filler. It is very cost effective and best suitable for medium scale pharmaceuticals companies for capsule production. Capsule loader reduces the process time and improves process efficiency by cutting the down time to only 28 seconds for loading 300 capsules. Moreover, it is so easy to operate that a semi-skilled worker can easily handle it. Out automatic capsule loader is suitable for all standard size capsules. This capsule loader is designed in such a way that it automatically stops once the loading is completed.  

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Industries Using Automatic Capsule Loader

  • Pharmaceutical Industry Powder, pellet and granule filling into hard gelatin capsules.
  • Nutraceutical Industry Vitamins, minerals and supplement capsules.
  • Ayurvedic Industry Herbal extracts and churnas filled into capsules.
  • Biopharmaceutical Industry Probiotics and specialty biological formulations.
  • Laboratories & Research Centers R&D and small-batch capsule development.
  • Food Industry Encapsulated food supplements and nutrition products.

Automatic Capsule Loader FAQs

It is a specialized automated pharmaceutical equipment that automatically sorts, orients, and loads empty hard gelatin or HPMC capsule shells into capsule filling machine trays or feeding systems — eliminating time-consuming manual capsule loading and significantly improving overall capsule production line efficiency for pharmaceutical, Ayurvedic, and nutraceutical manufacturers.

The primary function of an automatic capsule loader is to take bulk randomly oriented empty capsule shells and automatically sort them cap-end up and body-end down — feeding them continuously and consistently into the capsule filling machine's loading station without any manual operator intervention.

Manual loading of empty capsule shells into filling machine trays is one of the most labor-intensive and time-consuming steps in capsule manufacturing — an automatic capsule loader eliminates this bottleneck entirely, allowing the capsule filling machine to operate at its full rated speed without interruption.

Yes, Ayurvedic manufacturers running high-volume herbal capsule production lines — filling ashwagandha, triphala, and multi-herb formulations — use automatic capsule loaders to maintain continuous and uninterrupted capsule feeding into their filling machines, maximizing daily production output and reducing dependency on manual labor.

Absolutely — nutraceutical and cosmetic supplement companies running large-scale capsule production of beauty vitamins, collagen capsules, probiotic supplements, and wellness formulations integrate automatic capsule loaders into their production lines to achieve faster loading speeds, reduced manual labor costs, and consistently higher daily capsule output.

The automatic capsule loader is designed to work seamlessly with semi automatic and fully automatic capsule filling machines — including popular models used across Indian pharmaceutical, Ayurvedic, and nutraceutical manufacturing facilities — with specific interface configurations available to match different capsule filling machine makes and models.

The machine supports all standard capsule sizes from size 000 to size 5 — with size-specific sorting and orienting mechanisms that can be adjusted or changed to handle the exact capsule shell dimensions required for any pharmaceutical, Ayurvedic, or nutraceutical capsule manufacturing application.

The machine uses a vibratory bowl feeder, rotating disc, or slotted orienting mechanism that captures randomly placed capsule shells and uses gravity, vibration, and precision-machined channels to consistently position every capsule body-down and cap-up — ensuring correct orientation before each capsule enters the filling machine loading station.

Depending on the model and capsule size, the machine can orient and load between 50,000 to 300,000+ capsule shells per hour — matching the input requirements of both semi automatic and high-speed fully automatic capsule filling machines used in large-scale pharma and Ayurvedic manufacturing operations.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts and SS 304 structural construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material and hygiene standards required for licensed pharmaceutical and Ayurvedic capsule manufacturing facilities across India.

By eliminating the need for dedicated manual capsule loading operators, reducing capsule handling errors, preventing capsule shell damage during loading, and allowing the filling machine to run at maximum continuous speed — the automatic capsule loader delivers significant labor cost savings and production efficiency gains across large-scale capsule manufacturing operations.

Yes, with appropriate size and orientation mechanism adjustments, the automatic capsule loader handles both conventional hard gelatin capsule shells and HPMC vegetarian capsule shells — supporting Ayurvedic and nutraceutical manufacturers producing vegan-certified, plant-based herbal capsule products at commercial production scale.

The machine uses carefully calibrated vibration frequencies, smooth product contact surfaces, and gentle capsule transfer channels specifically designed to handle the fragile nature of empty capsule shells — preventing cracking, denting, and surface damage that can compromise capsule quality and filling machine performance.

Yes, advanced models include optical sensors or mechanical sorting mechanisms that identify and remove visibly defective, cracked, deformed, or improperly oriented capsule shells before they enter the filling machine — preventing equipment jams and ensuring only intact capsule shells proceed to the filling stage.

The machine is designed for straightforward inline integration — positioned directly upstream of the capsule filling machine with a direct chute or conveyor interface that delivers a continuous stream of correctly oriented capsule shells to the filling machine's loading station without requiring major production line modifications.

The machine has a compact footprint suitable for standard pharmaceutical production rooms — operating on a 220V single-phase or 440V three-phase power supply with a basic compressed air connection, making it compatible with the utility infrastructure of most Indian pharmaceutical, Ayurvedic, and nutraceutical capsule manufacturing facilities.

By eliminating direct and repeated manual handling of thousands of empty capsule shells during loading — a process that introduces contamination risk from operator hands, gloves, and environmental exposure — the automatic capsule loader significantly improves production hygiene and reduces microbial contamination risk in capsule manufacturing.

Yes, enclosed automatic capsule loader models with integrated dust extraction and containment features are available for high-potency active pharmaceutical ingredient (HAPI) applications — where operator protection and strict containment of potent drug powders during capsule loading is a critical safety and regulatory requirement.

Yes, Lodha Pharma's technical team provides complete on-site machine installation, integration with existing capsule filling machines, operator training, routine maintenance support, Annual Maintenance Contracts (AMC), and fast spare parts availability — ensuring your automatic capsule loader delivers reliable and consistent performance throughout its operational life.

Simply contact Lodha Pharma through their official website with your capsule size, required loading speed, existing capsule filling machine model, and daily production volume — their expert technical sales team will promptly provide a tailored quotation and arrange a convenient live factory or detailed video demonstration to help you integrate the right automatic capsule loading solution into your pharmaceutical, Ayurvedic, or nutraceutical manufacturing line.

What Pharmaceutical Manufacturers Say About Us

Verified reviews from pharmaceutical manufacturers running our equipment.

Very good quality pharmaceutical machinery manufacturer. Using tablet press machine, ointment tube filling line, Liquid Filling Line and ancillary equipments from last 3 years. Good quality machines and support

U Urvashi Jain

Very High Quality Pharmaceutical Machines. Our company using capsule filling and tablet manufacturing line from this company... Very nice service and support. Recently ordered rotary tube filling machine. Specially thanks to Mr. Dhananjay and Team for support

V Vanshi Sharma

Top-notch pharmaceutical machinery producer located in Ahmedabad. We have been utilizing the Capsule Filling Machine and servo liquid filling machine for the past two years, benefiting from excellent service support provided by LODHA.

A Amit Gupta

High quality pharmaceutical machinery manufacturer in Ahmedabad. We are using liquid filling machine from last 2 years in Australia with great service support by LODHA Team

T Taksh Vyas

Very Good Pharmaceutical Equipment. The best manufacturer of tablet press machines, with excellent assistance from the Lodha team.

A Alka Prajapati

Highly recommended this company for Capsule Machinery and equipment, we purchase Capsule Filling Machine since 3 year and we are very satisfied from that one, & Specifically thanks to Mr. Dhananjay Lodha for always quick support and service.

S Sunayna Rajput

Specially thanks to Mr. Dhananjay Lodha for quick support and service provided for capsule filling machine and tablet press we bought last year. Highly recommended this company for capsule and tablet production equipments.

A Ashok Vaghela

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