Automatic Capsule Counting and Filling Machine

Automatic Capsule Counting & Filling Machine: Model LI-CCM is suitable for plastic and glass bottles. It is widely applied for capsule counting for small scale production in Pharmaceutical, Nutraceutical’s, Cosmetics, Herbal and Ayurvedic industries. This machine is offered in output capacities ranging from 60 to 150 bottles per minute.

Manufacturer of Automatic Capsule counting & filling machine models range includes up to 150 tablets/capsules per min in glass bottles and rigid containers in bulk quantities and also where you need peak output. Two containers can be filled at a time through a double track filler. Disc on double fill model gives the highest capacity. Each disc is custom designed and manufactured to meet your individual filling requirements. These exceptional machines are versatile enough to count coated/uncoated tablets, hard or soft gelatin capsules of any shape and size such as pearls, oblong and round.

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The machine is designed as per GMP standards and consists of Stainless Steel frame structure with Stainless Steel contact parts.
Integrated with the filler, under the hopper is the vacuum system that provides a dust free passage of stocks to the containers. The system also gives efficient and smooth running of the disc when uncoated tablets are counted.

Salient Features

With advanced vibration and multi-channel feeder
Computer control with active image counting
Transfer the bottle automatically with slat type conveyor
Performs system test automatically
Automatically Stop System
Easy to setting change parts for different size bottles
Counter differences with less than 0.1%
Full-set protective device keep operation fixed and reliable
Intellectual touch screen control system which is easy to control
Stable operation with lower noise.
Easy to dismantle with a minimum amount of parts for clean up

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Faq's

It is a fully automated pharmaceutical packaging machine that precisely counts a pre-set number of filled capsules and automatically dispenses them into bottles, containers, or pouches — delivering fast, accurate, and GMP-compliant capsule bottle filling for pharmaceutical, Ayurvedic, and nutraceutical manufacturing companies.

Inaccurate capsule counts in retail bottles directly impact patient dosing compliance, regulatory labeling accuracy, and brand credibility — an automatic capsule counting machine eliminates human counting errors, ensures every bottle contains the exact declared number of capsules, and protects manufacturers from costly recalls and regulatory non-compliance penalties.

Yes, Ayurvedic manufacturers packaging herbal capsule products — ashwagandha, triphala, brahmi, and proprietary multi-herb formulations — into retail bottles of 30, 60, 90, or 120 capsule counts use automatic counting machines to achieve accurate, consistent, and high-speed bottle filling that meets AYUSH product packaging standards.

Absolutely — nutraceutical and cosmetic supplement brands packaging beauty vitamins, collagen capsules, probiotic supplements, and wellness formulations into consumer retail bottles rely on automatic capsule counting machines to deliver precise counts, professional packaging presentation, and high daily bottle output at competitive per-unit packaging costs.

The machine handles all types of oral solid dosage forms including hard gelatin capsules, HPMC vegetarian capsules, soft gelatin capsules, tablets, coated tablets, and mini-tablets — making it a highly versatile counting and bottle filling solution across pharmaceutical, Ayurvedic, and nutraceutical product categories.

Depending on the model, number of counting channels, and capsule size, the machine achieves bottle filling speeds of 20 to 120 bottles per minute — providing scalable production capacity for both small-scale Ayurvedic bottle packaging operations and large-volume commercial pharmaceutical capsule bottling lines.

The machine uses infrared photoelectric sensors or vision-based counting channels that detect and count each individual capsule as it passes through — with electronic count verification and automatic channel shut-off when the pre-set count is reached, ensuring zero short-count or over-count bottles reach the finished product stage.

The machine accommodates a wide range of HDPE, PET, and glass bottles with neck diameters and body dimensions covering standard 30 cc to 500 cc pharmaceutical and nutraceutical bottle sizes — supporting the complete range of retail packaging formats used in Indian and export pharmaceutical, Ayurvedic, and cosmetic supplement markets.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts, enclosed dust-free counting zones, and smooth stainless steel construction — meeting WHO-GMP, Schedule M, and AYUSH regulatory material, hygiene, and operational standards for licensed pharmaceutical and Ayurvedic bottle packaging facilities across India.

Yes, the machine's PLC touchscreen HMI allows operators to easily program and store different count settings for multiple product SKUs — enabling rapid changeover between 10, 30, 60, 90, 100, 120, and 500 capsule count configurations without mechanical adjustments, supporting efficient multi-product pharmaceutical and Ayurvedic packaging operations.

Yes, it is equipped with an electronic count verification and automatic rejection system that identifies any bottle with a short count, over count, or sensor error — automatically diverting it from the production line before capping to ensure every finished bottle contains the exact declared capsule count with complete accuracy.

Export markets — particularly the US, EU, and Middle East — require strict declared count accuracy on pharmaceutical and nutraceutical product labels, with regulatory penalties for short-count bottles — automatic capsule counting machines provide the count accuracy documentation and process reliability needed to consistently meet international market packaging compliance requirements.

Yes, the machine uses gentle product handling channels, appropriately spaced counting sensors, and smooth capsule transfer surfaces specifically designed to handle the delicate nature of soft gelatin capsules — preventing capsule deformation, surface damage, and sticking during the counting and bottle filling process.

Yes, it is designed for seamless inline integration with automatic bottle unscramblers, cotton inserters, capping machines, induction sealers, and labeling machines — forming a complete automated capsule bottle packaging line from empty bottle feeding through to fully labeled, sealed, and retail-ready finished bottle output.

The machine features enclosed counting channels, integrated dust extraction attachments, and smooth sealed surfaces that contain capsule dust within the counting zone — preventing cross-contamination, maintaining operator respiratory safety, and keeping the production environment clean during continuous capsule counting operations.

Yes, the machine can be configured for high-count hospital and institutional bulk bottle packaging — filling 500, 1000, or custom count bottles used in hospital pharmacies, institutional dispensing, and bulk export packaging — with the same precision and speed as standard retail count configurations.

Changing capsule count targets is done instantly through the PLC touchscreen with no mechanical changes required — while bottle size changeovers involve simple guide rail and conveyor height adjustments that experienced operators can complete in under 20 minutes, minimizing production downtime between different product packaging runs.

The machine operates on a standard 220V single-phase or 440V three-phase power supply with basic compressed air requirements at 4 to 6 bar — fully compatible with the standard utility infrastructure available in most Indian pharmaceutical, Ayurvedic, and nutraceutical bottle packaging facilities.

Yes, Lodha Pharma provides complete on-site machine installation, PLC programming setup, operator and maintenance training, Factory Acceptance Test (FAT) documentation, Installation Qualification (IQ) and Operational Qualification (OQ) support, Annual Maintenance Contracts (AMC), and fast spare parts availability — ensuring reliable and compliant capsule counting machine performance throughout its operational life.

Simply contact Lodha Pharma through their official website with your capsule type, size, required count configurations, bottle dimensions, target production speed, and facility location — their experienced technical sales team will promptly provide a tailored quotation and arrange a comprehensive live factory or detailed video demonstration to help you select the ideal automatic capsule counting solution for your pharmaceutical, Ayurvedic, or nutraceutical bottle packaging line.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Automatic Capsule Counting and Filling Machine