Automatic Capsule Filling Machine Lab Model

Automatic Capsule Filling Machine Lab Model is designed especially for small lab scale and R&D operations. Machine good enough for filling powder as well as pellets into different size of capsules sizes. Lab Automatic Capsule Filler suitable to fill size #00, 0, 1, 2, 3 & 4 capsules with help of format parts. Machine working stations like Capsule Feeding, Separation, Powder Dosing, Capsule Joining and Capsule Ejection all operations synchronize with one motor only.

The Capsule Filler is controlled with programmable logic controller and touch screen HMI with a very user-friendly operating platform. Machine supplied with Venturi for vacuum generation hence no need for vacuum pump.

Manufacturer of Automatic Capsule Filling Machine Lab Model is compact in size that it can be places onto platform in laboratory, drug store or pharmacy. This lab model capsule filler suitable to fill up to 3000 capsules per hour with variable speed options by provided VFD system. LI-LCF LAB is good enough for both type of HPMC and Veg.

Special Features of Automatic Capsule Filling Machine Lab Model:


  • Compact GMP model sturdy design.
  • Machine is equipped with complete safety and protection devices; operation is steady and credible.
  • Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
  • Efficient capsule separation by means of vacuum.
  • Filling accuracy within + 3-5% depending upon products
  • Programmable Logic Control with MMI system.
  • Quick Fill weight adjustment.
  • Tamping Mechanism for powder filling enables capsules to be filled with minimum weight variation.
  • Variable AC frequency drive for speed adjustment.
  • Simple to operate and easy to maintain.
  • Reduction in capsule change over time and setting.
  • Console controlled infinitely variable speed for Main Drive. [AC frequency drive]
  • Fixed stirrer Speed WRT to Machine Speed
  • Conical hopper for smaller batch size and less rest over, at end of batch.
  • Modified dosing disc for less rest over of powder.
  • Various product filling combinations, up to three products.

Optional Features:


  • Liquid filling attachment
  • Tablet filling attachment
  • Extra change part for capsule size
  • Partial filling attachment
  • CE certification
  • Extra change part for tablet attachment
  • Dozing disc
  • Recommended spares
  • IQ, OQ, DQ documents and test certificates provided on requirement

Process Considerations:


  • The machine is designed to resist vibrations occurred during running process. The machine is also supported with anti-vibration pads for dampening the vibrations.
  • The machine is operated electrically by means of various controls, controlled by operator.
  • All powder, pellet and tablet contact parts are made in SS316 quality material
  • Non-contact parts and structure is in SS304 OR claded/ Covered.
  • All the exterior of the machine is easy to remove, clean and re- assembly and treated for disinfectant and non-corrosive nature.
  • All the gaskets and seals coming in contact with product are in food grade quality.
  • External and internal SS parts of machine are mirror polished.
  • The base structure enclosing driving system is covered by SS304 guards.
  • The main operating panel is located directly on the machine frame structure.
  • Emergency stop is provided at easy access on panel.

Product Configurations:


  • Powder: Dosing station with high accuracy disc technology for filling of powder. The Dosator filling station offers gentle filling via compression and vacuum technology.
  • Pellets: The pellet station offers gentle filling and is ideally suited for use in combination filling.
  • Micro-dosing: Highly precise dosing of small powder volumes (e.g. Inhalation products)
  • Tablets/Micro-tablets: A defined number of tablets can be filled precisely via the tablet station.
  • Liquids: The Controlled liquid pump / Piston offers the ideal filling technology for a broad viscosity spectrum.
  • Combinations: Numerous product combination fills are possible on the LODHA LAB-series thanks to its modular design.

Capacity:


The machine is designed for following capacities, under controlled parameters:

  • For powder filling: 3000 capsule/Hr.
  • For Pellets Filling: 2000 capsule/Hr.
  • For Tablets: 2000 capsule/Hr.

Technical Specification of Lab Model Automatic Capsule Filling Machine:


Model No.: LI-LCF LAB
Production Output Up to 3000 Capsules/hour
Capsule Size Combinations 00, 0, 1, 2, 3 & 4
Product Contact Parts AISI SS 316
Power Requirement 0.5 H.P.
Power Voltage 220 Volts, Single Phase, 50 Hertz
Connected Load 0.2KW/1PH/50 cycles
Compressed Air 12 to 15 CFM @ 6 Bar
Ambient Temperature 21°C ±3°C
Relative Humidity 40-45% RH
Overall Dimension 625mm (L) x 625mm (W) x 900mm (H)
Net Weight 150 kgs. (approx.)
Gross Weight 250 kgs. (approx.)

*The output mentioned is based on the capsule quality, standard formulation types and operator skill and maintenance.

Faq's


It is a compact, fully automatic benchtop capsule filling machine specifically designed for pharmaceutical research and development laboratories, Ayurvedic formulation centers, and nutraceutical pilot plants — delivering automated capsule filling precision and process consistency at small batch scale without the large footprint of commercial production machines.

A lab model machine is designed for small batch sizes, rapid formulation changeovers, and R&D flexibility — featuring a compact footprint, lower output capacity, and simplified operation compared to commercial production machines that are optimized for continuous high-volume pharmaceutical and Ayurvedic manufacturing output.

Pharma R&D departments need lab model capsule fillers to produce accurately filled clinical trial capsules, stability study samples, and formulation development batches — where automated filling precision, reproducibility, and GMP-compliant documentation are essential for valid research outcomes and regulatory submission data.

Yes, Ayurvedic research institutes, AYUSH-approved universities, and herbal formulation development centers use lab model automatic capsule filling machines to develop and standardize new herbal capsule formulations — producing accurately filled research batches that form the basis of AYUSH product licensing applications.

Absolutely — nutraceutical and cosmetic supplement research teams developing new beauty capsule formulations, probiotic blends, and wellness supplement products use lab model capsule filling machines to produce precise pilot batches for sensory evaluation, stability testing, and consumer trials before scaling to commercial production.

Depending on the model, lab capsule filling machines produce between 3,000 to 15,000 capsules per hour — providing sufficient output for clinical trial manufacturing, stability batch production, regulatory submission samples, and small-scale commercial runs for niche pharmaceutical and Ayurvedic specialty products.

The machine supports all standard capsule sizes from size 000 to size 5 — with quick-change size parts and tooling sets available for each capsule size, allowing R&D teams to rapidly switch between different capsule dimensions during formulation development and comparative studies.

Lab model automatic capsule filling machines deliver fill weight accuracy of ±2 to ±3% RSD — meeting pharmacopoeial weight uniformity standards required for clinical trial manufacturing, regulatory submission batches, and stability studies across pharmaceutical, Ayurvedic, and nutraceutical product development programs.

Yes, it is manufactured with GMP-compliant SS 316 product contact parts, enclosed dust-free filling design, and full documentation support — meeting the manufacturing quality standards required for clinical trial material production, regulatory submissions, and GMP audits by CDSCO, AYUSH, and international regulatory authorities.

It handles dry powders, granules, micro-pellets, mini-tablets, powder-pellet combinations, and some semi-solid formulations — making it a versatile R&D tool for developing diverse pharmaceutical dosage forms, Ayurvedic multi-ingredient herbal blends, and novel nutraceutical supplement formulations at laboratory scale.

Yes, with appropriate tooling selection and process parameter optimization, the lab model machine fills both conventional hard gelatin capsules and HPMC plant-based vegetarian capsule shells — supporting Ayurvedic and nutraceutical R&D teams developing vegan-certified herbal and wellness supplement products.

It enables Ayurvedic manufacturers to produce accurately filled, documented pilot batches required for AYUSH product license applications — demonstrating manufacturing capability, fill weight uniformity, and process reproducibility to regulatory authorities during the licensing evaluation process.

Yes, the lab model automatic capsule filling machine with GMP documentation and validated filling processes is suitable for producing investigational medicinal product capsules for Phase I, Phase II, and Phase III clinical trials — meeting the manufacturing quality standards required by Indian and international clinical trial regulatory guidelines.

The machine is specifically designed with a small benchtop or compact floor-standing footprint — requiring minimal laboratory space while delivering full automatic capsule filling functionality, making it ideal for pharmaceutical R&D labs, Ayurvedic formulation centers, and nutraceutical pilot plants with limited floor area.

With quick-change tooling sets, removable product contact parts, and straightforward cleaning procedures, capsule size and formulation changeovers are typically completed in 30 to 60 minutes — allowing R&D teams to efficiently evaluate multiple formulations or capsule sizes within a single working day.

Yes, advanced lab model machines include PLC-based control systems with touchscreen HMI interfaces that log production parameters, fill weight data, machine speed settings, and batch information — generating electronic batch records that support GMP documentation requirements for regulatory submissions and audit trails.

Yes, it can be connected to precision laboratory checkweighing balances and statistical process control software — enabling real-time fill weight monitoring, automatic weight trend analysis, and immediate process correction during small batch production to maintain tight fill weight uniformity throughout the run.

By producing accurately filled small batches with minimal product wastage, the lab model machine allows R&D teams to evaluate multiple formulation variables, excipient combinations, and fill weight targets using small quantities of expensive active ingredients — significantly reducing the material cost of pharmaceutical and Ayurvedic formulation development programs.

Yes, Lodha Pharma provides comprehensive documentation including machine specifications, Factory Acceptance Test (FAT) protocols, Installation Qualification (IQ), Operational Qualification (OQ) support documents, calibration certificates, and detailed SOPs — fully supporting customers through clinical trial manufacturing approvals, AYUSH licensing, and international regulatory inspections.

Simply contact Lodha Pharma through their official website with your capsule size requirements, fill material type, target batch size, regulatory application context, and laboratory facility details — their expert technical sales team will promptly provide a tailored quotation and arrange a comprehensive live laboratory demonstration or detailed video walkthrough to help you select the ideal lab model capsule filling solution for your pharmaceutical, Ayurvedic, or nutraceutical research and development program.

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