Capsule Line Machines


Capsule Filling Line Machines:

I.                Automatic Capsule Polishing Machine II.               Capsule Conveying System
III.             Dust Extractor IV.             Empty Capsule Ejection System

I. Automatic Capsule Polishing Machine:

Capsule Filling Line Machines

Technical Specification:

Model No. LI-CPM
Production Output 90,000 capsules/hour
Power Supply 1 H.P.
Electricals 380/440 Volts, 3 Phase, 50 Hertz
Overall Dimension 915 mm X 356 mm X 915 mm
Net Weight 65 Kilograms
Gross Weight 100 Kilograms

II. Capsule Conveying System:

Capsule Conveying System

Technical Specification:

Model No. LI-CT
Production Output 48,000 capsules/hour
Power Supply 2 H.P.
Electricals 380/440 Volts, 3 Phase, 50 Hertz
Overall Dimension 635 mm X 500 mm X 1630 mm
Net Weight 150 Kilograms Approx.
Gross Weight 185 Kilograms Approx.

III. Damage Capsule Sorter:

Damage Capsule Sorter

IV. Empty Capsule Ejection:

Empty Capsule Ejection

Technical Specification:

Model No. LECE
Production Output 90,000 capsules/hour
Electricals Blower
Overall Dimension 225 mm X 450 mm X 550 mm
Net Weight 35 Kilograms
Gross Weight 50 Kilograms

V. Dust Extractor

Dust Extractor

Technical Specification:

Model No. LDE
Vacuum Flow 100 CFM
Power Supply 2 H.P.
Electricals 380/440 Volts, 3 Phase, 50 Hertz
Overall Dimension 580 mm X 465 mm X 1195 mm
Net Weight 110 Kilograms
Gross Weight 140 Kilograms

Faq's


Capsule Line Machines refer to a complete set of integrated equipment — including capsule loaders, capsule filling machines, polishing machines, metal detectors, and inspection systems — that work together as a unified automated production line to manufacture, quality-check, and deliver finished capsules ready for packaging in pharmaceutical, Ayurvedic, and nutraceutical facilities.

A complete capsule line typically includes an automatic capsule loader, capsule filling machine, capsule polishing machine, metal detector, capsule sorting and inspection machine, and a conveyor transfer system — each machine performing a specific and critical function in delivering high-quality finished capsules at commercial production scale.

Investing in a complete integrated capsule line eliminates production bottlenecks between individual machines, ensures seamless product flow from filling to finished capsule output, reduces manual handling and contamination risk, and delivers significantly higher overall production efficiency compared to operating individual standalone capsule machines separately.

Yes, established Ayurvedic companies producing high-volume herbal capsule products — including ashwagandha, triphala, brahmi, and proprietary multi-herb formulations — for national distribution and export markets rely on complete capsule line setups to achieve the consistent quality, high throughput, and GMP compliance required at commercial scale.

Absolutely — large nutraceutical and cosmetic supplement companies producing beauty vitamins, probiotic capsules, collagen supplements, and wellness formulations at commercial scale use complete capsule lines to maximize production output, minimize per-capsule manufacturing cost, and ensure every capsule meets strict quality and regulatory standards.

A capsule polishing machine removes residual powder, dust, and surface contamination from filled capsules immediately after filling — delivering clean, glossy, and visually appealing finished capsules that meet pharmaceutical presentation standards and prevent powder carry-over into downstream inspection and packaging equipment.

The inline metal detector screens every capsule passing through the production line for ferrous, non-ferrous, and stainless steel metallic contamination — automatically rejecting any contaminated capsule before it reaches the packaging stage, ensuring 100% metal-free finished product quality and compliance with pharmaceutical safety regulations.

Automated capsule inspection systems use vision cameras and optical sensors to detect surface defects, color inconsistencies, deformed capsules, improper closures, and fill weight outliers — ensuring only perfectly formed and correctly filled capsules pass through to blister packing or bottle filling packaging operations.

Yes, all machines in a Lodha Pharma capsule line are manufactured with GMP-compliant SS 316 product contact parts, enclosed dust-free operating zones, and validated process documentation — meeting WHO-GMP, Schedule M, USFDA, EU GMP, and AYUSH regulatory requirements for licensed capsule manufacturing facilities across India.

By automating every step from capsule loading and filling through polishing, metal detection, and inspection with seamless machine-to-machine product transfer — a complete capsule line dramatically reduces the number of manual operators required, minimizing human contamination risk and labor costs while maximizing consistent production output.

Yes, Lodha Pharma designs and supplies customized capsule line configurations based on each manufacturer's specific capsule size, fill material, required production speed, available floor space, and regulatory compliance requirements — ensuring every capsule line delivers optimal performance for its specific pharmaceutical or Ayurvedic manufacturing application.

Depending on the capsule filling machine model at the heart of the line, complete capsule lines can achieve outputs ranging from 15,000 to 400,000+ capsules per hour — scalable to match the production requirements of small Ayurvedic startups through to large commercial pharmaceutical capsule manufacturing operations.

A fully integrated GMP-compliant capsule line with validated processes, comprehensive batch documentation, inline quality inspection, and metal detection provides the manufacturing infrastructure needed for Indian pharma and Ayurvedic companies to successfully qualify for regulated export markets including the US, EU, Middle East, and African countries.

A standard commercial capsule line typically requires a dedicated air-conditioned production room of approximately 150 to 400 square meters — depending on the number of machines, conveyor layouts, and production speed configuration — with controlled temperature and humidity conditions maintained as per GMP environmental requirements.

Capsule line machines are synchronized through speed-matched conveyor systems, buffer hoppers between machines, and PLC-based line control systems — automatically adjusting individual machine speeds to match the overall line production rate and prevent capsule accumulation or starvation between processing stages.

Yes, Lodha Pharma designs capsule lines with future expansion in mind — allowing manufacturers to start with essential machines and progressively add higher-capacity filling machines, additional inspection systems, and downstream packaging equipment as their pharmaceutical or Ayurvedic business grows and production demands increase.

Each machine in the capsule line generates electronic process data — including fill weights, machine speeds, rejection counts, and environmental conditions — that integrates into a comprehensive batch record system, providing complete end-to-end production traceability required for GMP compliance, product recalls, and regulatory audit responses.

A complete capsule line requires a 440V three-phase power supply, compressed air at 6 bar, chilled water for cooling where applicable, and a temperature and humidity-controlled room maintained at 25°C and 40-45% RH — standard utilities available in most established GMP-compliant Indian pharmaceutical and Ayurvedic manufacturing facilities.

Yes, Lodha Pharma provides comprehensive turnkey capsule line project support — including facility layout planning, equipment supply, mechanical installation, utility connections, Factory Acceptance Testing (FAT), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) documentation, and complete operator and maintenance staff training for all line machines.

Simply contact Lodha Pharma through their official website with your capsule size, fill formulation type, required production speed, available facility space, target regulatory market, and budget parameters — their experienced pharmaceutical project engineering team will develop a comprehensive customized capsule line proposal and arrange a detailed factory visit or virtual demonstration to help you plan your ideal capsule manufacturing line investment.

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