Faq's

Capsule filling machine change parts are size-specific tooling sets — including dosator discs, tamping pins, segment plates, capsule body and cap holders, and transfer systems — that are swapped out when switching between different capsule sizes on the same filling machine, enabling pharmaceutical, Ayurvedic, and nutraceutical manufacturers to produce multiple capsule sizes on a single machine platform.

Most pharma and Ayurvedic manufacturers produce products in multiple capsule sizes across their product portfolio — without dedicated change parts for each capsule size, the filling machine cannot accommodate different capsule dimensions, making properly engineered change part sets absolutely essential for flexible multi-product capsule manufacturing operations.

Change parts are manufactured for all standard capsule sizes from size 000 (largest) through size 5 (smallest) — covering the complete range of hard gelatin and HPMC vegetarian capsule shell sizes used across pharmaceutical, Ayurvedic, and nutraceutical product manufacturing in India and globally.

Yes, using precisely machined and validated change parts that match the exact capsule size tolerances is critical for GMP compliance — poorly fitting change parts lead to inaccurate fill weights, capsule damage, machine jams, increased rejection rates, and batch failures that can result in costly regulatory non-compliance in licensed pharmaceutical and Ayurvedic manufacturing facilities.

The primary change parts required for a capsule size switch include the dosator disc or tamping pin set, capsule segment plates for cap and body, capsule rectifier and orienter components, transfer plates, capsule track guides, and closing station components — all precisely machined to the exact dimensions of the new target capsule size.

Lodha Pharma manufactures change parts both for their own capsule filling machines and as compatible replacement sets for many widely used capsule filling machine models from other manufacturers — providing Indian pharmaceutical, Ayurvedic, and nutraceutical companies with a reliable local source for precision change parts at competitive prices.

GMP-grade capsule filling machine change parts are precision-machined from SS 316 stainless steel for all product contact components — chosen for its excellent corrosion resistance, chemical inertness, easy cleanability, and compliance with global pharmaceutical material standards including USP Class VI and EU GMP requirements.

Precisely machined change parts ensure exact dimensional fit between dosator pins, segment holes, and capsule shells — eliminating dimensional gaps that cause powder leakage, inconsistent powder compression, and fill weight variation, thereby delivering the tight fill weight accuracy of ±2% RSD required for pharmacopoeial compliance.

With well-designed, clearly labeled, and pre-validated change part sets, experienced operators can complete a full capsule size changeover — including disassembly, cleaning, reassembly, and initial weight verification — typically within 1 to 3 hours, minimizing production line downtime between different capsule size manufacturing campaigns.

The service life of capsule filling machine change parts depends on production volume, cleaning frequency, and material quality — with SS 316 precision change parts typically lasting 3 to 7 years under normal pharmaceutical or Ayurvedic production conditions before dimensional wear affects fill weight accuracy and capsule handling performance.

Change parts should be disassembled after each batch, cleaned using validated cleaning agents and procedures, inspected for dimensional wear and surface damage, dried thoroughly to prevent corrosion, and stored in labeled protective cases — following documented cleaning SOPs required for GMP compliance in pharmaceutical and Ayurvedic manufacturing environments.

Yes, change parts should be included in the equipment revalidation program — with periodic dimensional inspection against original specifications, fill weight verification after reassembly, and documented cleaning validation to confirm that reused change parts continue to deliver GMP-compliant capsule filling performance throughout their service life.

Ayurvedic manufacturers with products across multiple capsule sizes benefit from having complete validated change part sets readily available — enabling rapid product changeovers, eliminating delays caused by procuring change parts at short notice, and maintaining uninterrupted capsule production scheduling across their full Ayurvedic product portfolio.

Worn change parts cause increased capsule rejection rates, inconsistent fill weights outside pharmacopoeial limits, frequent machine jams, capsule shell damage, production line stoppages, and potential batch failures — creating significant quality, regulatory, and financial risks for pharmaceutical and Ayurvedic capsule manufacturers.

HPMC vegetarian capsule shells have slightly different physical dimensions and mechanical properties compared to hard gelatin capsules of the same nominal size — requiring change parts with precise dimensional adjustments to the capsule holder and closing station to ensure proper separation, filling, and closure of vegetarian capsule shells without damage.

Change parts for each capsule size should be stored in dedicated labeled stainless steel or protective storage cases, organized by capsule size and machine model, maintained in a clean and dry controlled storage area, and tracked through a documented inventory system — ensuring change parts are always available, correctly identified, and in optimal condition for production use.

Yes, Lodha Pharma's precision engineering team can design and manufacture custom change parts for non-standard capsule sizes, specialty elongated capsule formats, and modified capsule filling machine configurations — providing Indian pharmaceutical and Ayurvedic manufacturers with tailored tooling solutions for unique product development and manufacturing requirements.

GMP-compliant change parts should be supplied with material certificates confirming SS 316 construction, dimensional inspection reports verifying machining tolerances, cleaning validation compatibility data, installation and changeover SOPs, and equipment qualification protocols — providing the complete documentation trail required for regulatory audits and GMP certifications.

Indicators that change parts need replacement include increased capsule fill weight variability beyond accepted limits, rising capsule rejection rates, visible surface wear or pitting on contact surfaces, frequent machine jams during production, difficulty achieving consistent capsule closure, and dimensional measurements outside original specification tolerances during periodic maintenance inspections.

Simply contact Lodha Pharma through their official website with your capsule filling machine make and model, required capsule size, current change part condition, and any specific customization requirements — their experienced technical team will promptly provide a competitive quotation, confirm dimensional compatibility with your specific machine model, and ensure fast delivery of precision-machined GMP-compliant change parts to keep your pharmaceutical or Ayurvedic capsule filling line running at peak performance.

What Our Clients Say About Us?

Our clients' feedback is always important for our growth.

We've been using the Manual Capsule Filling Machine from Lodha International LLP for months now. It's efficient and easy to operate. Great value for the investment!

The Automatic Capsule Loader from Lodha International has transformed our production process. It saves us so much time and provides consistent results. Highly recommend it!

Our production line is working much more smoothly, thanks to Lodha International LLP and their Ampoule Filling & Sealing Machine. It's built to last, and the results are always precise.

Our packaging process has never been more efficient since we invested in Lodha International LLP's pharmaceutical packaging machinery. The machinery is reliable and user-friendly. We couldn’t be happier.

We switched to the Automatic Capsule Filling Machine from Lodha International LLP, and the difference is clear. The machine delivers exceptional precision and speed. It greatly enhanced our industrial productivity.

We’ve been using the Manual Capsule Filling Machine for several months and are very impressed with its performance. It's robust, easy to maintain, and ideal for our needs. Highly satisfied with Lodha International LLP.

The Automatic Capsule Loader from Lodha International revolutionizes the industry. It increased our production speed significantly while reducing human error. It is an excellent investment for any pharma company.

We’ve been using Lodha International LLP’s Ampoule Filling & Sealing Machine for a while, and it has exceeded our expectations. The machinery is highly effective in our filling processes.

The Pharmaceutical Packaging Machinery from Lodha International LLP has greatly improved our packaging line. It’s efficient, high-quality, and easy to integrate into our existing system. Highly recommend their products!

We recently upgraded to the Automatic Capsule Filling Machine from Lodha International LLP. The machine is fantastic—fast, precise, and cost-effective. It has made an important difference in our manufacturing quality.

The pharmaceutical machinery from Lodha International LLP. has completely transformed our production line. Excellent performance and long-lasting quality—highly recommended!

Exceptional quality and service! The pharmaceutical machinery delivered consistent output and helped streamline our processes.

Capsule Filling Machine Change parts